PCM Diagnostics & Tuning HP Tuners | Holley | Diablo

P0131 is driving me CRAZY! Gremlins inside.

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Old Apr 3, 2005 | 10:48 AM
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jlaw's Avatar
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From: Miami, FL
Default P0131 is driving me CRAZY! Gremlins inside.

This problem started happening about a month ago and has been a thorn in my side ever since. I first encountered it after we finished my head swap. The car was tuned fine and I hit the highway to drive home. After about 4 hours at highway speed, I stopped to get gas. The car drove fine at low speeds when getting TO the gas station, but immediately after starting the car back up and leaving the gas station, it began bucking horribly and then threw a code. The bucking continued for several minutes, then finally smoothed out. It throws P0131 and I get a lean code in bank 1 as well. I haven't had a chance to check it since it happened again (last night) but I suspect it will be the same, if not just the lean code.

I've tried everything. I replaced the sensor several times, the extensions, tried lots of heat shielding, etc. Nothing seems to work for more than a week or so.

It seems that the problem occurs mainly after cruising at higher speeds for a good amount of time, then slowing, turning off the car, then restarting it such as after fueling. I have no idea how this affects things, but hopefully someone can shed some light on the situation.

The only solution I haven't tried is switching to vette rear o2's... perhaps that will help? I'll try anything at this point.

Someone, anyone, please get these gremlins out of my car.
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Old Apr 5, 2005 | 12:49 AM
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DTC P0131 or P0151
Circuit Description
The powertrain control module (PCM) supplies a voltage of about 450 mV between the heated oxygen sensor (HO2S) high and low signal circuits. The oxygen sensor (O2) varies the voltage from approximately 1,000 mV when the exhaust is rich, through approximately 10 mV when the exhaust is lean.

The PCM monitors and stores the HO2S voltage information. The PCM evaluates the HO2S voltage samples in order to determine the amount of time the HO2S voltage was out of range. The PCM compares the stored HO2S voltage samples taken within each sample period, and determines if the majority of the samples are out of the operating range.

The PCM monitors the HO2S voltage for being fixed below a predetermined voltage. If the PCM detects the voltage is below a predetermined voltage, a DTC sets.

Conditions for Running the DTC
• DTCs P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0121, P0122, P0123, P0125, P0128, P0200, P0300 P0410, P0440, P0442, P0446, P0452, P0453, P1258, P1415, P1416, or P1441 are not set.

• The ignition 1 signal is between 9-18 volts.

• The fuel tank level remaining is more than 10 percent.

• The loop status is closed.

• Intrusive tests are not in progress.

• Scan tool output controls are not active.


Lean Test Enable


• The air fuel ratio is between 14.5:1 and 14.7:1.

• The throttle position (TP) is between 3-70 percent.


Power Enrichment Test Enable


• Power enrichment is active.

• The above condition is met for 1 second.

Conditions for Setting the DTC

Lean Test
The HO2S voltage is less than 200 mV for 165 seconds.


Power Enrichment Test
The HO2S voltage is less than 360 mV for 10 seconds.

Action Taken When the DTC Sets
• The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.

• The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

• The control module commands Open Loop.

Conditions for Clearing the MIL/DTC
• The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.

• A current DTC, Last Test Failed, clears when the diagnostic runs and passes.

• A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.

• Clear the MIL and the DTC with a scan tool.

Diagnostic Aids
Important:

• Before you service the PCM, remove any debris from the PCM connector surfaces. Inspect the PCM connector gaskets when you diagnose or replace the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the PCM.

• For any test that requires probing the PCM or component harness connectors, use the J 35616 Connector Test Adapter Kit . Using this kit prevents any damage to the harness connector terminals. Refer to Using Connector Test Adapters in Wiring Systems.


The PCM sets this DTC when the vehicle runs out of fuel. Inspect for the following conditions:

• The heated oxygen sensor (HO2S) wires--The sensor pigtail may be in contact with the exhaust manifold or the exhaust system.

• The oxygen supply--An oxygen supply inside the HO2S is necessary for proper operation. The HO2S wires provide the supply of oxygen. Inspect the HO2S wires and connections for breaks or for contamination. Refer to Heated Oxygen Sensor (HO2S) Wiring Repairs in Wiring Systems.

• An intermittent ground--Inspect for an intermittent ground in the signal wire between the connector and the sensor.

• Lean injectors--Perform the Injector Balance Test. Refer to Fuel Injector Balance Test with Tech 2 or Fuel Injector Balance Test with Special Tool .

• Fuel contamination--Water near the in-tank fuel pump inlet can be delivered to the injectors. Refer to Alcohol/Contaminants-in-Fuel Diagnosis . The water causes a lean exhaust and can set a DTC.

• The fuel pressure--If the fuel pressure is too low, the system will be lean. Refer to Fuel System Diagnosis .

• Exhaust leaks--An exhaust leak near the HO2S can cause a lean condition. Refer to Exhaust Leakage in Engine Exhaust.

• Vacuum or crankcase leaks can cause a lean condition.

If the above components are OK, the HO2S may be at fault.

For an intermittent condition, refer to Symptoms - Engine Controls .

Test Description
The numbers below refer to the step numbers on the diagnostic table.

If the voltage is below the specified value, the condition is present.

A disconnected sensor should indicate a bias voltage. If the voltage is low, inspect the signal circuit for a short to ground.

Step
Action
Values
Yes
No

Schematic Reference: Engine Controls Schematics

1
Did you perform the Diagnostic System Check-Engine Controls?
--
Go to Step 2
Go to Diagnostic System Check - Engine Controls

2
Start and run the engine until normal operating temperature is reached.
With a scan tool, observe the HO2S voltage for the sensor that applies to this DTC.
Is the HO2S voltage less than the specified value?
200 mV
Go to Step 4
Go to Step 3

3
Observe the Freeze Frame/Failure Records data for this DTC.
Turn OFF the ignition for 30 seconds.
Start the engine.
Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text or as close to the Freeze Frame/Failure Records data that you observed.
Does the DTC fail this ignition?
--
Go to Step 4
Go to Diagnostic Aids

4
Turn OFF the ignition.
Disconnect the HO2S connector for the sensor that applies to this DTC.
Jumper the HO2S low signal circuit terminal on the engine harness side to a known good ground.
Turn ON the ignition, with the engine OFF.
Use a scan tool in order to observe the HO2S voltage.
Is the HO2S voltage within the specified range?
350-550 mV
Go to Step 5
Go to Step 6

5
The HO2S may be detecting a lean exhaust condition. Inspect for the following conditions:
- Water intrusion into the HO2S connector

- Exhaust leak between the HO2S and the engine

- Vacuum leaks

- Incorrect fuel pressure

- Lean fuel injectors

- Inaccurate MAF sensor

Repair any of the above or similar engine conditions as necessary.
Did you find and correct the condition?
--
Go to Step 12
Go to Step 8

6
Turn OFF the ignition.
Disconnect the PCM connector that contains the HO2S high signal circuit. Refer to Powertrain Control Module (PCM) Replacement .
Test the HO2S high signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
--
Go to Step 12
Go to Step 7

7
Test the HO2S high signal circuit for a short to the HO2S Low signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?
--
Go to Step 12
Go to Step 9

8
Inspect for poor connections at the harness connector of the HO2S. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?
--
Go to Step 12
Go to Step 10

9
Inspect for poor connections at the harness connector of the PCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?
--
Go to Step 12
Go to Step 11

10
Replace the affected HO2S. Refer to Heated Oxygen Sensor (HO2S) Replacement Bank 1 Sensor 1 or Heated Oxygen Sensor (HO2S) Replacement Bank 2 Sensor 1 .

Did you complete the replacement?
--
Go to Step 12
--

11
Replace the PCM. Refer to Powertrain Control Module (PCM) Replacement .

Did you complete the replacement?
--
Go to Step 12
--

12
Use the scan tool in order to clear the DTCs.
Turn OFF the ignition for 30 seconds.
Start the engine.
Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.
Does the DTC run and pass?
--
Go to Step 13
Go to Step 2

13
With a scan tool, observe the stored information, Capture Info.

Does the scan tool display any DTCs that you have not diagnosed?
--
Go to Diagnostic Trouble Code (DTC) List
System OK
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