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corvette suspension conversion?

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Old 06-17-2009, 01:03 PM
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Originally Posted by dragonrage
Maybe he just came in to start a fight
i didn't post to start a fight and i AM new to the whole mechanics thing. that's the whole reason why i'm posting this. i want to know what i can do to my car before i just start buying crap and wasting my money and time. i was told by a guy i work with that used to work as a mechanic for a nascar team that it should be possible to convert my car to an independent rear suspension. he originally said he didn't think it would be worth it, assuming i was just gonna drag, but when he found out i want to autocross he said it may be worth looking into. the following statement isn't directed at all of you, nor the person i quoted. If i wanted to hear some d-bags talk crap then i would have said "hey d-bag, come here so i can crap in your mouth and you can tell me how much of a newbie i am." i already know i'm new retard! thanks to everyone that was actually trying to be helpful.
Old 06-17-2009, 01:16 PM
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Originally Posted by ws-6driver
but when he found out i want to autocross he said it may be worth looking into.
Sam Strano has won 5 national SCCA autocross championships. Most, if not all of them, were won in cars with a solid rear axle suspension. (2 or 3 with his 4th gen Camaro).

And fyi, if you were to custom fab an IRS for your F-body, you would get tossed in the full blown custom class where you could not be even remotely competitive.
Old 06-17-2009, 02:11 PM
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Originally Posted by jRaskell
Sam Strano has won 5 national SCCA autocross championships. Most, if not all of them, were won in cars with a solid rear axle suspension. (2 or 3 with his 4th gen Camaro).
I have a lot of respect for Sam and what he's done, but I'm going to be honest here and say that doesn't say much for the car overall. It says more about the class the car's in, and also Sam's own ability. Live axles are worse. Period. Does that make all cars with them worse than all cars with IRS? No, and Sam demonstrates such.
Old 06-17-2009, 02:47 PM
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Live axles are NOT worse in their entirety. Many members around here must remember that the main purposes of IRS's are to remove the majority of unsprung weight from the rear whilst allowing optimal static and dynamic control over camber and toe. Many older designs are actually worse at this than the 4th Gen Camaro or even some newer SRA's.

Also bear in mind that in CV and/or U-joint designs, there can be a measureable power loss from the use of half-shafts. Over the same power transmitted, this can exist. Nevertheless, there are designs that do require the use of a fully sprung differential with half-shafts, yet aren't independent (rare if even existant these days).

With that stated, there's been lot's of conjecture with "IRS retrofitting" and "C5 conversions" around this forum.

Nevertheless, I will restate this post to the OP:

Originally Posted by Foxxtron
1. How much money can one spend on this project? If one supposedly has "six-figure" income (or at least "six-figure" investment), what would be the ROI?
2. How much of the chassis statics and dynamics does one know before chopping and cutting?
3. When the project is finished, what has been improved? If it's performance, then...
4. Will it be reliable and/or easy to service?
Really, the OP should go back to basics first and deal more with spring rates, sway bar rates, and shock valving before venturing with IRS, because re-engineering the rear-end will takes lots of time, money, labour, and R&D and still could end up being substantially worse.
Old 06-17-2009, 06:16 PM
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Originally Posted by ws-6driver
.....he originally said he didn't think it would be worth it, assuming i was just gonna drag, but when he found out i want to autocross he said it may be worth looking into....

Most, if not ALL, autocrossing is done on smooth surfaces, which will negate about 90% of an IRS's "advantages".
Old 06-17-2009, 09:31 PM
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I have made some detailed answers in other threads, so I won't re-type them. However, I want to follow up on leadfoot's post.

On a flat surface, a live axle will outcorner an IRS EVERY TIME. All other things being equal, of course.

Why? Well, with an independant suspension, the inside tire is tilted the wrong way. This means that only the inside corner of that tire is on the ground. The outside tire is carrying all the weight of the car.

With a live axle, both tires stay perpendicular to the ground at all times. Regardless of what the body is doing, both tires keep their entire tread on the ground. Sure, the tire itself can deform and load one side more than another, but when was the last time you saw in inside tire of a live axle in the air during a turn?

Plus, a live axle is usually lighter than an IRS. This means that the car is lighter. Of course, the difference is that the IRS has less unsprung weight. But, this helps mainly when bumps are encountered.

So, as long as you're on a relatively good surface, a live axle is not a handicap.
Old 06-18-2009, 08:15 AM
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Maybe you would like to talk to me. I plan to install an IRS soon. The trick is which IRS. The vette units are no good for the 4th gens. Look into the 89-97 T-bird/Cougar/Mark 8 units. They have their own subframes which drop right down. The 8.8 diffs are plenty strong, they have disc brakes and used Cobra centers can be had cheaply with 3.42, 3.73 and 4.10 gears with posi. Cornering grip is much improved.
Old 06-18-2009, 08:31 AM
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Originally Posted by 00 Trans Ram
So, as long as you're on a relatively good surface, a live axle is not a handicap.
And then there's real life. I too wish your dream roads were real.
Old 06-18-2009, 08:42 AM
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Originally Posted by 00 Trans Ram
Well, with an independant suspension, the inside tire is tilted the wrong way. This means that only the inside corner of that tire is on the ground. The outside tire is carrying all the weight of the car.
Who cares about the inside wheel? There is little to no weight on it. It's all about the outside wheel.
Originally Posted by 00 Trans Ram
With a live axle, both tires stay perpendicular to the ground at all times. Regardless of what the body is doing, both tires keep their entire tread on the ground.
No it doesn't. Under lateral loads the tires roll and the contact surface gets small. This is why performance cars have negative camber. Under hard cornering the contact patches get bigger. Even guys with live axles will sometimes modify them to add negative camber.
Old 06-18-2009, 04:41 PM
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Originally Posted by JasonWW
Who cares about the inside wheel? There is little to no weight on it. It's all about the outside wheel.
No it doesn't. Under lateral loads the tires roll and the contact surface gets small. This is why performance cars have negative camber. Under hard cornering the contact patches get bigger. Even guys with live axles will sometimes modify them to add negative camber.
Then why, after running hard, do my rear tire temps read within 10* inside-to-outsie, on both tires? Because they are being used equally across the face.

My axle has -.4* camber on each side.

When I say "flat roads" I don't mean glass. I mean parking lots, road courses and airports.

If live axles are so bad on road courses, then how do Nascar stock cars (live axles) run 5-10 seconds faster than the most prepared GT1 World Challenge cars (IRS)? Roughly equal hp (800 or so), both tube frame, GT1 is even more aerodynamic.

Here's a quote from the guys at Speedsource - "Only the best IRS are better than a live axle. Most are even worse. RX-7, C5/C6 and a few others are good."
Old 06-18-2009, 06:04 PM
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Originally Posted by JasonWW
Who cares about the inside wheel? There is little to no weight on it. It's all about the outside wheel......
Anybody who wants to corner with the maximun velocity, THAT'S WHO!!

A car with four tires creating lateral acceleration, will ALWAYS out corner a car with only two or three tires working. 25 years ago, when I was running a circle track car, we were always tweaking an tuning, to get ALL FOUR tires heated up and creating traction, especially the left front, in our case. Getting the inside front tire digging will AlWAYS get you around the corners faster.
Old 06-18-2009, 11:43 PM
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Originally Posted by 00 Trans Ram
Then why, after running hard, do my rear tire temps read within 10* inside-to-outsie, on both tires? Because they are being used equally across the face.

My axle has -.4* camber on each side.
I think you answered your own question. Pretty much all other solid axles have 0* camber in them.
Originally Posted by leadfoot4
Anybody who wants to corner with the maximun velocity, THAT'S WHO!!

A car with four tires creating lateral acceleration, will ALWAYS out corner a car with only two or three tires working. 25 years ago, when I was running a circle track car, we were always tweaking an tuning, to get ALL FOUR tires heated up and creating traction, especially the left front, in our case. Getting the inside front tire digging will AlWAYS get you around the corners faster.
All that means is your suspension is not good enough to push the car around the corner fast enough to lift both inside wheels.

Keep in mind guys, there is a reason we don't run solid axles up front anymore. They are just not as good as independant. I mean, you can do what you want. I've already verified that the IRS I want in my car is going to improve the cornering grip over the solid axle. So there is no way your going to convince me otherwise.

Last edited by JasonWW; 06-18-2009 at 11:51 PM.
Old 06-19-2009, 06:16 AM
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Originally Posted by JasonWW
...All that means is your suspension is not good enough to push the car around the corner fast enough to lift both inside wheels.
Jason, I've followed a lot of your threads on suspension, and at one point thought that you might have had a good handle on things. This one statement has changed my mind..........
Old 06-19-2009, 06:22 AM
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I'm being a little tongue in cheek, but think about it in theory.
You have 4 wheels. If your not unloading the inside wheels, then your not going fast enough!

Obviously, cars that can generate aerodynamic downforce are a different story.
Old 06-19-2009, 06:30 AM
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If you want to get all technical, then look at this unequal length A-arm setup I'm working on for the front using aluminum C4 spindles.



Now in a corner the car will roll some. This will cause the outer wheel to gain negative camber and the inner wheel to gain positive camber. Generally speaking. This is going to maximize your contact patch for both tires, not to mention that if one tire hits a bump or dip, it will not effect the other side wheel. There is just no way a solid axle can compete with that.
Old 06-19-2009, 06:39 AM
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Then toss in my secret weapon of a lowered ride height plus extended suspension travel front and rear and boom! Game over. I win!



Now back to your regularly scheduled program.


.

Last edited by JasonWW; 06-19-2009 at 06:46 AM.
Old 06-19-2009, 10:37 AM
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First off, most live axles actually have a little camber to them. They are tubes that have had the weight of a car sitting on them - they are going to bend slightly. That's why the manufacturers build in some camber tolerances into the rearends (roughly .5* in a 10-bolt). I didn't do anything to mine to bend them - when I had my last alignment we put lasers on the rear just to check. That's what we found.

Looks like your front suspension is going to be great. But, that's what I mean. A well-thought out, measured, plannned IRS is going to be better than a live axle under race conditions. But, few IRS out of street cars are that good. They are geared for comfort, quiet and a gazillion other things.

Take my friend's 2nd Gen RX-7 for example. He's got an LS2 in it, with a T-56, but the stock rear. It is a great car - better than mine. But, even it has a shortcoming. The diff is mounted to the car with a front bushing. It is meant to isolate the body from road vibrations and such. He snapped it in the middle of a race. It's now welded solid.

If you are custom building an IRS for your car, then I believe it can be made better than a live axle. But, to get every single angle correct, you'll likely have to cut out the rear frame and build your own rear clip with tubes, then make all the arms from scratch.

Oh, and I have yet to see ANY car that's has a good enough suspension to lift both inside wheels. Been watching LeMans for the past few days, and those guys can't do it. F1 guys can't do it.
Old 06-19-2009, 11:58 AM
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Originally Posted by JasonWW
Maybe you would like to talk to me. I plan to install an IRS soon. The trick is which IRS. The vette units are no good for the 4th gens. Look into the 89-97 T-bird/Cougar/Mark 8 units. They have their own subframes which drop right down. The 8.8 diffs are plenty strong, they have disc brakes and used Cobra centers can be had cheaply with 3.42, 3.73 and 4.10 gears with posi. Cornering grip is much improved.
I'd consider a different assembly vs. the Cobra IRS. Even the Ford vehicle dynamic engineer who developed this system will tell you it's not intended to improve handling, just marketing sales. The suspension geometry was so compromised in order to package it under the mustang that the camber curves and scrub are just horrendous.
Old 06-19-2009, 11:58 AM
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Originally Posted by 00 Trans Ram
First off, most live axles actually have a little camber to them. They are tubes that have had the weight of a car sitting on them - they are going to bend slightly. That's why the manufacturers build in some camber tolerances into the rearends (roughly .5* in a 10-bolt). I didn't do anything to mine to bend them - when I had my last alignment we put lasers on the rear just to check. That's what we found.
That's really interesting, but your 0.4* on each side may be more the exception than the rule. I would have to think that the manufacturers (the same guys who sell new cars with positive camber up front for safety reasons) are not doing that on purpose. I'm sure they would want it to no camber at all so it will last longer. Yes, the weight of the car is on it, but not near the center. The springs are out near the ends which keeps bending to a minimum. I wonder if anyone has done a poll to check rear camber? Roughly 0.5* in a 10-bolt is really surprising to me. I assumed you would have to cut the axle tubes partially and then reweld them or just use heat to bend them and gain camber.
Originally Posted by 00 Trans Ram
A well-thought out, measured, plannned IRS is going to be better than a live axle under race conditions. But, few IRS out of street cars are that good. They are geared for comfort, quiet and a gazillion other things.
They can always be upgraded. That's why we have poly bushings, rod ends, roller bearings, etc...
Originally Posted by 00 Trans Ram
Take my friend's 2nd Gen RX-7 for example. He's got an LS2 in it, with a T-56, but the stock rear. It is a great car - better than mine. But, even it has a shortcoming. The diff is mounted to the car with a front bushing. It is meant to isolate the body from road vibrations and such. He snapped it in the middle of a race. It's now welded solid.
You gotta know your weak points in advance. I'm surprised his stock rear is holding up. The T-bird rear I'm planning to use has been used on many cars due to it's strength including Cobra replicas, V8 Miatas and I think I even remember seeing an LS1 RX7 with one. I can't remember if it was the whole suspension or just the diff.
Originally Posted by 00 Trans Ram
Oh, and I have yet to see ANY car that's has a good enough suspension to lift both inside wheels. Been watching LeMans for the past few days, and those guys can't do it. F1 guys can't do it.
Dude, both of those are aero cars. You have to check out cars that are closer to stock. You must have the Speed Channel, check out the Koni Challenge. A great one, but not on right now is the British Touring Car races. They are usually small front wheel drive cars and the stewards let them play rough. Those guys will lift both inside tires on a tiny bump. Granted, having the drive end suspension soft enough to keep both tires putting the power to the ground is probably faster than lifting both inside tires. The one execption might be the Australian Supercars. They use spools in the back so I don't think they car if they lift both inside wheels. It's a facinating subject, so I could go on and on, but...

As far as a C3, C4 or C5 IRS in a 3rd or 4th gen F-body, I would say it's not feasible.
Old 06-19-2009, 12:04 PM
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Originally Posted by Major_Lee_Slow
I'd consider a different assembly vs. the Cobra IRS. Even the Ford vehicle dynamic engineer who developed this system will tell you it's not intended to improve handling, just marketing sales. The suspension geometry was so compromised in order to package it under the mustang that the camber curves and scrub are just horrendous.
I'm not talking about that one. They do share the same 8.8 center diff, but the arms and geometry are different.

Here is the Cobra unit:



Here is the T-bird unit:



Here is the center diff:


I have quite a few ideas to improve the geometry as well. It is not a bolt in kids, but it will fit.


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