Headlight problem

Old Aug 31, 2011 | 07:29 AM
  #1  
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Default Headlight problem

i replaced the gear in it over the weekend and it was fine. now it is starting to make that dang noise again. WTF?
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Old Aug 31, 2011 | 08:33 AM
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Same thing happened to me.What did we do wrong?
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Old Aug 31, 2011 | 08:39 AM
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I just finished that job.
Here's what I did.
1. I purchased the hardened aluminum alloy gears.
2. I packed the gear case with water proof grease.
3. I epoxied the gear lids down and left them off for 24 hours.
4. I used the supplied torque brace that goes over the lid and mounts to two of the three mounting screws.
5. I cut up my hands and arms something fierce doing it but they are mil spec. tough now and I never want to touch another one... LOL
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Old Aug 31, 2011 | 08:59 AM
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Three things we've seen have caused these headlights to malfunction, make noise, or go out. The motor, actuator, or a short in the wiring. It is hard to predict the root of the issue without a pinpoint test.
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Old Aug 31, 2011 | 09:03 AM
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Originally Posted by Nowhereman
I just finished that job.
Here's what I did.
1. I purchased the hardened aluminum alloy gears.
2. I packed the gear case with water proof grease.
3. I epoxied the gear lids down and left them off for 24 hours.
4. I used the supplied torque brace that goes over the lid and mounts to two of the three mounting screws.
5. I cut up my hands and arms something fierce doing it but they are mil spec. tough now and I never want to touch another one... LOL
I love this lol

This would be A A+ if you would have posted pics of your hand all cut up lol

I've been there and done that lol
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Old Aug 31, 2011 | 03:43 PM
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Originally Posted by Nowhereman
I just finished that job.
Here's what I did.
1. I purchased the hardened aluminum alloy gears.
2. I packed the gear case with water proof grease.
3. I epoxied the gear lids down and left them off for 24 hours.
4. I used the supplied torque brace that goes over the lid and mounts to two of the three mounting screws.
5. I cut up my hands and arms something fierce doing it but they are mil spec. tough now and I never want to touch another one... LOL
3. i used a 15 minute quick set epoxy, do you think I didn't let it sit long enough? it sat for 20 minutes before I put them back on

4. could you post a pic of this? or is not visible without removing stuff?
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Old Aug 31, 2011 | 06:12 PM
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i think i didnt glue my lid real good, i guess
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Old Aug 31, 2011 | 06:24 PM
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Originally Posted by 9Green-Z8
i think i didnt glue my lid real good, i guess
That would be the only thing that would fail if the motor is attached securely.
Make sure those little tabs that hold the motor to the gearbox are smashed down real tight so the motor doesn't move at all on the gear head.
It should feel like one piece.
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Old Aug 31, 2011 | 06:29 PM
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Originally Posted by 95greenmaro
3. i used a 15 minute quick set epoxy, do you think I didn't let it sit long enough? it sat for 20 minutes before I put them back on

4. could you post a pic of this? or is not visible without removing stuff?
This is what I used and it worked perfectly.
Just need to let the epoxy cure completely before re-installation.
http://www.rodneydickman.com/n113.html
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Old Aug 31, 2011 | 08:57 PM
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thanks. i may have to just get rid of the plastic one that i put in there. ill take it back apart and make sure the epoxy is set really well before i run it again. turned it on tonight and it didnt even want to come up. nee to go back in and make sure everything is tight and secure.
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Old Aug 31, 2011 | 09:58 PM
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This problem really sux, im on my 4th rebuilt motor from Autozone now in less than 8 months... It is getting really old, but im gettin pretty fast at changin them out now..lol
Im going to have to break down and spend another $45 for the alum. gear i guess... Its amazing but i have gotten as little as prolly 10 uses out of some of these motors...Rebuilt CRAP!!!!!
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Old Sep 1, 2011 | 07:29 AM
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now the passenger side light isnt working and the driver side doesnt want to come up. im getting pissed. i am going out of town tomorrow so itll have to be monday before i can take it back apart. guess i need to invest in a more solid gear than the plastic ones.
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Old Sep 10, 2011 | 09:06 AM
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Got both headlights up and down now. Only worked on drivers side now passenger side lights won't shine any light? WTF? Never touched that side. The motor comes up but it won't light up. Was working fine before
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