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Needed an M9 x 1.25 Bolt for header

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Old Apr 21, 2018 | 03:57 AM
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Default Needed an M9 x 1.25 Bolt for header

I just wanted to share my experience to help someone else out. I had cross stripped a header bolt hole on an LS6 C5 a few days ago using M8 x1.25 well I re tapped it and for a while it had a hold, but the threads started to get weak again and would not hold the 18lbs tq.

Instead of removing the pass heads, the only option was to go up the next tap size on my craftsman set using the M9 x 1.25. I did not know at the time that basically the M9 bolt hardly exists. Well I had to make my own then.

By using an M10 bolt very (common) grinding it down to an M9 using a file and re threading it, with an M9 thread tap, Guess what, it worked.
Also make sure you clean out the stripped hole using some oil on the tap and slowly insert and remove.


Hope this helps.
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Old Apr 21, 2018 | 07:54 AM
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May have been easier to tap the head to a M10 LOL

But good you found a way around it.
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Old Apr 21, 2018 | 12:31 PM
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Originally Posted by smitty2919
May have been easier to tap the head to a M10 LOL

But good you found a way around it.
I could not do that because the header gasket was too small for the m10. The M9 just fits thru the bolt hole and gasket.
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Old Apr 23, 2018 | 03:42 PM
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Drill bit through the header gasket
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Old Apr 23, 2018 | 04:11 PM
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I helicoil alot of ls manifold holes. use an angle drill if space is limited. why do a ghetto repair.
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Old Apr 24, 2018 | 05:25 AM
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Originally Posted by ditchdrift
I helicoil alot of ls manifold holes. use an angle drill if space is limited. why do a ghetto repair.
I don't see nothing ghetto about it. It holds much better now no leaks, just a different color bolt. Had to use plated zinc to do it.
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Old Apr 24, 2018 | 10:33 AM
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Originally Posted by corvet786c
I don't see nothing ghetto about it. It holds much better now no leaks, just a different color bolt. Had to use plated zinc to do it.
You did what you had to do and it works! If later you want to heli-coil it, you still can, but I don't see the need.
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Old Apr 25, 2018 | 03:29 AM
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Originally Posted by G Atsma
You did what you had to do and it works! If later you want to heli-coil it, you still can, but I don't see the need.
Thank You and I added blue loctite to the bolt.
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