welding stainless
If you want to give it a shot use one step hotter than 16 guage for mild. It just aint gonna make a pretty or strong weld.
If you want to give it a shot use one step hotter than 16 guage for mild. It just aint gonna make a pretty or strong weld.
You can try, worst case you are out a little bit of stainless tubing.
Trending Topics
The Best V8 Stories One Small Block at Time
with my little flux core machine but, don't have anything stainless that I need to weld. 
I didn't even know anything like this was made and found this place with a google search. It's the only place I've seen with this wire. There are flux core wires for just about all stainless alloys at the link below.
Someone try it out and let us all know.

http://www.dynamictechnologies.net/ssfc.htm
with my little flux core machine but, don't have anything stainless that I need to weld. 
I didn't even know anything like this was made and found this place with a google search. It's the only place I've seen with this wire. There are flux core wires for just about all stainless alloys at the link below.
Someone try it out and let us all know.

http://www.dynamictechnologies.net/ssfc.htm
Is it better to use 100% Argon or a CO2/ Argon blend for stainless?
Never had any problems. Obviously if you weld the mild steel wire, it will rust a bit. Fairly easy to do though. Its no different that welding mild steel.
Is it better to use 100% Argon or a CO2/ Argon blend for stainless?

Cant do any practicing for another week or two as Im in the middle of moving to a new house and then my girl's family are coming down to repaint the already nice looking walls.
Cant do any practicing for another week or two as Im in the middle of moving to a new house and then my girl's family are coming down to repaint the already nice looking walls.

For 304 Stainless I think you need a 308 filler material and they do have some of those alloys in the flux core wire. It'd probably be best to call them to see what they recommend.

If you got gas already though it'd probably be easier to just use it and a non flux core wire.
About seeing the bead, I've never noticed any problem seeing it with flux core. I haven't welded with regular gas wire though so I can't compare.
Steve
Get some extra pipe for practice if you can. Try different speeds/temps. Hold your gun a little closer or a little farther. There's no substitue for time on the gun. We can tell you a lot, but practice helps immensely. Start hot or start cold and work the other way on your settings until you get it right.
I wouldn't think you'd have to have EXACTLY the same SS filler as SS base material. It won't blow up or disintegrate before your eyes. Something close would likely do. You MAY have some issues with cracking, but I'd have to defer to somebody who has gone through this on their car.
If you used mild steel wire, yes, you'd get rust. That would negate some of the maintenance-free aspects of your installation, but it would a good combat fix.
Dunno...your call.

