what welder?
Thanks
pin holes create weak welds....
If you use FLUX you have to make sure your work is clean before welding....if theres some extra slag on the previous weld and you continue over top, thats where the pin holes apear...
IF FLUX,,, MAKE SURE YOUR WORK IS CLEAN, cant stress this enough...
flux is cheaper to use, but using a gas makes your work cleaner.
i do my work on a small lincoln 3500 mig..flux cored welder, but has the hook ups for gas...bought at home depot for like 450 bucks....cheap and easy to learn on ...it came with a small hand held shield which i thinks useless....get yourself a helmet, so you can have 2 hands on the gun.
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Figure for every amp you can weld 1 thousandth of an inch...this means a 100 amp welder can weld .100 of an inch material for 2 minutes, then it will either shut down (if protected), or you can burn up the coils. Choose a gas welder.
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flux core welding mild steel exhaust works great, but cleanliness is even more important, because flux core welding just doens't have the cleaning action that gas shielding does.
if the pipe is thin and rusty, then yeah, stick welding it would be a pain, but you get a 1/16 rod and you should be able to stick together some exhaust.....
or if you have an acetylene torch already you could go old school and gas weld it.......


