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LM7 5.3L DBC to DBW swap - doesn't start

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Old 12-01-2016, 03:08 PM
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Default LM7 5.3L DBC to DBW swap - doesn't start

Since my HPT thread isn't getting any hits:

I have a 1989 240SX with an 99 Silverado LM7 in it in front of a NV3500 manual trans. I've been running an OEM LM7 ECU for over a year with just VATS turned off. I found an uncut 04 Suburban L59 DBW Flex Fuel harness with the bigger injectors so I decided to swap over.

I'm using the truck fuse block on both harnesses. Fuel pump is controlled through a switched relay external from the harness.

The car runs perfectly fine on the LM7 harness but once I swapped to the L59 Harness (including pedal/TAC/DBW TB), it's not starting. I'm reading all the main sensors on VM Scanner and the gas pedal is actuating (I press on the pedal before I start cranking in the log), just not sure what I'm missing. I don't have the O2 sensors hooked up because I was too lazy to get under the car for that just for the test fire. I don't think that would affect anything though.

I'm relatively new to HPTuners. I disabled VATS and some of the Emissions CELs then flashed the ECU, that's the only thing I've done to it.

I've included the scan file - please let me know if something looks off (or if I need to log additional parameters). Thanks in advance!

Everyone was asleep last night when I got it finished so I couldn't check spark/fuel. Will do tonight.

L59HarnessEDUnostart.hpl

L59FlexFuelECUstock.hpt
Old 12-01-2016, 07:52 PM
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Did you do a write entire on the PCM when you disabled VATS? If not, you need to. If I remember correctly VATS can't be disabled without a write entire.

I would also set P1626 and P1631 to "No error reported."

Your log is really sparse. Try logging "VATS Status" in the HP Tuners scanner and see what it says. I would also log the fuel injectors and see if they are trying to pulse. Since you have spark for a short bit, I'm assuming that is when you are cranking the engine.

Does the engine even attempt to fire or does it just crank?
Old 12-01-2016, 08:58 PM
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You know the ECU and Fuse box are different from the 99-02 Vs. the 03-07 classic?
Old 12-01-2016, 11:12 PM
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Originally Posted by 1FastBrick
You know the ECU and Fuse box are different from the 99-02 Vs. the 03-07 classic?
The fuse block came from the same car as the ECU and harness. 04 flex fuel suburban


After playing with it tonight I found good fuel pressure, injectors are opening. Pressure was holding at the rail, cranked it over and the pressure went down when cranking, exhaust smells like fuel.

Had the fiancee crank it over with a spare spark plug in one of the coil wires and it's not sparking. The coils are getting 12V to the pink wire on each coil.

The throttle pedal says "20%" when it's actually at 0, does that matter? It goes up to 100% when I open the pedal up fully.
Old 12-01-2016, 11:15 PM
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That's likely normal on the throttle but no spark is either a sensor issue or VATS.

The fact that it ran on the old setup, I would say VATS is causing your issue.
Old 12-02-2016, 08:54 AM
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Originally Posted by gofastwclass
Did you do a write entire on the PCM when you disabled VATS? If not, you need to. If I remember correctly VATS can't be disabled without a write entire.

I would also set P1626 and P1631 to "No error reported."

Your log is really sparse. Try logging "VATS Status" in the HP Tuners scanner and see what it says. I would also log the fuel injectors and see if they are trying to pulse. Since you have spark for a short bit, I'm assuming that is when you are cranking the engine.

Does the engine even attempt to fire or does it just crank?
I'll try those things tonight. I believe HPT was on "Write Calibration" but I left my laptop at home today so I can't check. I'll log VATS status too but is there a parameter to see if the coils are commanded on properly?

On the old LM7 ECU (before I disabled VATS), it would fire/run for a second or two and then die. The L59 ECU doesn't fire at all.

Thanks for the help, I'd rather not have to swap back to the DBC harness.

The Throttle Body is the only thing not from that engine - it's from my L33 (2006 VIN B Silverado 1500) but everything else is from a 2004 L59 Suburban. The part number is the same on RockAuto FWIW

Last edited by FlatBlack; 12-02-2016 at 09:58 AM.
Old 12-02-2016, 08:58 AM
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If your DBW setup is done correctly, it will not run.
If you have the matching TB/pedal/TAC/PCM, then you shouldn't have to worry too much.
Old 12-02-2016, 09:36 AM
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Are you sure you have all the grounds hooked up? The ground for the coils is usually behind the power steering pump, it's easy to miss. .
Old 12-02-2016, 09:45 AM
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Originally Posted by ls1nova71
Are you sure you have all the grounds hooked up? The ground for the coils is usually behind the power steering pump, it's easy to miss. .
I have it hooked up sketchily

It's attached to a coil bracket bolt. ****. I thought that it would make contact with the head at some point but it's possible it's isolated by the gaskets.
Old 12-02-2016, 10:39 AM
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Originally Posted by FlatBlack
I have it hooked up sketchily

It's attached to a coil bracket bolt. ****. I thought that it would make contact with the head at some point but it's possible it's isolated by the gaskets.
Yeah I think the valve covers are not grounded to the heads. Move that ground and give it a try.
Old 12-02-2016, 10:41 AM
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Grounds need to be directly attached.
Old 12-02-2016, 06:05 PM
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Moved the ground to the head, fired right up

Thanks gents

Old 09-20-2020, 10:12 AM
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Are the plugs actually firing? Are the injectors getting a signal to open? A lot of the early swaps with the OE computer had to have the VATS disabled. I ran into this in 2012.
Old 09-20-2020, 11:41 AM
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Originally Posted by tsquared38016
Are the plugs actually firing? Are the injectors getting a signal to open? A lot of the early swaps with the OE computer had to have the VATS disabled. I ran into this in 2012.
About 4 years late......
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Old 09-21-2020, 11:06 AM
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lol wooow blast from the past. I have a different engine (L33) in the car now and I'm about to replace that one with a built LS1

I don't think he read anything past the thread title
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