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Speedway / Turbo Make your own header kit

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Old 06-03-2008, 09:41 PM
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Default Speedway / Turbo Make your own header kit

Well, with my turbo on it's way tomorrow, it is soon time to make my own headers. I had ordered and just received their LS1 weld your own header kit today in the mail. I am going to post pics of what you get. This should hopefully help all the people that had questions about the kit. I will be making my kit in the next couple of weeks and I will track my process for you.
Attached Thumbnails Speedway / Turbo Make your own header kit-speedwayheaderboxshipped.jpg   Speedway / Turbo Make your own header kit-speedwayunderpaper.jpg   Speedway / Turbo Make your own header kit-speedwayls1flanges.jpg   Speedway / Turbo Make your own header kit-speedwayls1flangethickness.jpg   Speedway / Turbo Make your own header kit-speedwaycollectors.jpg  

Speedway / Turbo Make your own header kit-speedwaycollectordiameter.jpg   Speedway / Turbo Make your own header kit-speadwayheaderfitment.jpg   Speedway / Turbo Make your own header kit-speedwaysbcflanges.jpg   Speedway / Turbo Make your own header kit-speedwayflangepart.jpg   Speedway / Turbo Make your own header kit-speedwayheaderkitpart.jpg  

Old 06-03-2008, 11:27 PM
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how much $$ for the kit?
Old 06-04-2008, 12:06 AM
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1 3/4 in. kits cost $169.99.
Old 06-04-2008, 12:31 AM
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Default primaries

Sorry, I forgot that part. I did order the 1 3/4 primaries. When I ordered they were $170 for the whole kit. It came with the LS1 flanges and he SBC flanges.

I received two separate boxes. A small box with just the LS1 flanges and the larger box with the 8 primary tubes, two 3 inch collectors and the SBC flanges.

Right now, I am not sure if they are running a special on shipping or if it was an error but I only paid $6.99 for shipping. I live in PA and they shipped from Nebraska. I placed my order on the internet and they called me to verify and they even double-checked on the shipping. It was right. $6.99 They shipped on 5-30 and I received today.

Very happy
Old 06-04-2008, 06:27 AM
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Mild steel. That might not be the best thing for fabricating turbo headers. At the very least, you will have to brace the heck out of the turbo. Might be a good idea to wrap the headers as well. You will loose a lot of thermal energy right out of the thin wall of the steel.
Old 06-04-2008, 06:45 AM
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he can always ceramic coat the headers to help with keeping the heat in the headers and its always a good idea to build a brace for the turbo,something that will give some not totally rigid
Old 06-04-2008, 01:53 PM
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You would want the brace solid, like a cradle, Use flex joints on the secondaries if needed. That steel is so thin coating AND wrap will only band-aid the problem. If it is a large single system, lag could be an issue.
Old 06-04-2008, 05:03 PM
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thats a dam good price for DIY header kit
Old 06-04-2008, 10:04 PM
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sweet dude. and I agree with others ^ have said about the thin wall.

how are you routing your setup? and what is it going to be?
Old 06-05-2008, 12:04 AM
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Any suggestions for a different header kit that would have thicker walls?
Old 06-05-2008, 12:17 AM
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Mine were built from stainless elbows and straights. Its almost 1/4" thick! Extremely expensive. I had like $1000 into materials alone. You can get it from Burns Stainless. Great people.
Mine are damn near equal length primaries, what a feat that was! That is something not normally done in most turbo kits, but I think is important too. Just my opinion though.
Old 06-05-2008, 12:25 AM
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I don't need or want stainless. I was looking at something I could weld together and then have coated. Is there a certain thickness that the pipes should be?

Any sponsors sell the primary tubes or bends that are thicker than this kit?
Old 06-05-2008, 12:37 AM
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The kit you have is fine. 16 gauge Mild or Stainless will get the job done. Definatley coat the Mild for heat retention. Coat the Stainless to if you want. Brace the turbo to help keep the weight off the headers.

Dont get caught up in the you need stainless steel headers and equal legnth primaries unless you are building a full tilt race car. While both of the above have thier benifits, unless you are going for broke there is no point other than bragging rights.

Summary:
-Keep what you have.
-Take your time.
-Have some fun.

If ya screw it up. Who cares? Spend another $170 bucks and start over.
Old 06-05-2008, 08:23 PM
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Old 06-06-2008, 01:27 AM
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I agree. I got the combo bends from Speedway, and that's what I am using on mine. You dont need stainless at all.
Old 06-06-2008, 08:46 AM
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for the real cheap asses out there (like myself), i cut the bends out of a couple of k2500 z71 stock exhaust systems to build my crossover pipe on my turbo setup....and it looks great....and the stock exhaust on 99+ trucks are stainless......best part is, it was FREE!!!
Old 06-06-2008, 10:34 AM
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Great advice guys..... I knew I would have to brace the turbo. This thing is pretty heavy and I knew the piping wouldn't be strong enough to hold it.

How do most people mount\brace the turbo? Or, should I say, where on the turbo can you put a mount?
Old 06-06-2008, 12:05 PM
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I almost went with that same kit but the only thing I didnt like was the header flanges were too thin IMO. The 16-18 gauge tubing is perfectly ok so dont worry about that. Stainless is overkill these days IMO unless you just want a seriously high end setup. Mild steel with some kind of ceramic coating and a brace for the turbo will like a long time.
Old 06-06-2008, 12:30 PM
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Originally Posted by Friday13th
Great advice guys..... I knew I would have to brace the turbo. This thing is pretty heavy and I knew the piping wouldn't be strong enough to hold it.

How do most people mount\brace the turbo? Or, should I say, where on the turbo can you put a mount?

Most of the ones I've seen weld the support to the flange that the turbo bolts to. I saw one killer one that actually had a turbo flange that was about 14 inches long that was welded to the car frame.
Old 06-06-2008, 12:45 PM
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I plan to do the exact same thing for my turbo, will be watching this thread!


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