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Fuel pump power wire, what size should I be using?

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Old 07-31-2011, 02:52 PM
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Default Fuel pump power wire, what size should I be using?

I have a conversion using a stock 2004 LQ4(minimal changes so maybe ~20hp more than stock).

I am using an external Airtek e8248 fuel pump. In the next two months, I will be converting this over to a custom tank that uses 2000ish Camaro fuel sending assembly/pump.

Currently, I have the PCM fuel pump power going to a GM relay. I then have 14 gauge power from a junction to the relay and then back to the fuel pump(~14 feet of wire)

Is the 14 gauge wire enough for this setup?

I have been running around town with this setup but have run into some fuel tank issues (new coating peeling and probably a slosh issue) that may have killed the e8248 pump (maybe 400 miles on it)
Old 08-13-2011, 01:30 PM
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Any opinion on the gauge of wire?

Since I'm converting from external pump to internal, I need to adjust my wiring a little bit.

Now is the time to pull a new wire if it is needed.
Old 08-13-2011, 02:16 PM
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I'd go with a 10awg (if possible or at least 12awg)to minimize voltage lose at the fuel pump, If your considering a kit, Racetronix has the F99 Fuel Pump Wiring Harness w/10awg for about $60, it's for a 99-02 fuel tanks.

Last edited by 99Bluz28; 08-14-2011 at 08:20 PM.
Old 08-14-2011, 06:22 PM
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The Racetronics kit is a bit "more" than I was looking for... it appears to double up the wiring I have. But looks nice.

Price doesn't appear to bad considering so far I've only found a 10 gauge gray wire in a 100' roll for ~$30

It doesn't appear to address the interior wiring of the fuel pump assembly. Is doing 10 gauge all the way up to the sending unit but leaving the inside ~16 to 18 gauge an issue? Seems like a bottle neck to me even though it is a short length.
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Old 08-14-2011, 07:52 PM
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What is the amp rating for your pump? If it's similar to a walbro 255 then your 14ga is fine. Slapping 10ga on every pump install is a waste
Old 08-14-2011, 08:10 PM
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I will be using a stock 2000ish Camaro fuel pump... I don't think my stock 6.0L LQ4 needs more pump than that.
Old 08-15-2011, 12:01 AM
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Stock is fine. 4th gens use 16ga for the pump without issue
Old 08-15-2011, 12:02 AM
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Originally Posted by Lil'John
The Racetronics kit is a bit "more" than I was looking for... it appears to double up the wiring I have. But looks nice.

Price doesn't appear to bad considering so far I've only found a 10 gauge gray wire in a 100' roll for ~$30

It doesn't appear to address the interior wiring of the fuel pump assembly. Is doing 10 gauge all the way up to the sending unit but leaving the inside ~16 to 18 gauge an issue? Seems like a bottle neck to me even though it is a short length.
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Old 08-23-2011, 11:03 PM
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yeah dont sweat it the stock wiring is fine, until you go to some crazy big fuel pump i wouldnt sweat it at all, worst case scenario your car bursts into flames and insurance money buys you a new one



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