Anyone ever fab up their own true duals?
#1
Anyone ever fab up their own true duals?
If so, could you please post some pics? Also, whats needed to do it? How hard was it? If you had to do it again, would you have a shop do it, or would you do it yourself? Where did you get the supplies? How long did it take? Thanks.
#2
yes i did it myself, got the parts from jegs...
luckily for me, i work at a power plant and have access to a machine shop and a bunch of welders.... did all the cutting and fitting/measurements
and had my welders connect it all together.
no pictures yet, but intend to post soon.
if u check my thread (started today) you will see that the tru dual and header install has so far been anti climatic, as the cpu doesn't like the new setup -> engine backfires.
luckily for me, i work at a power plant and have access to a machine shop and a bunch of welders.... did all the cutting and fitting/measurements
and had my welders connect it all together.
no pictures yet, but intend to post soon.
if u check my thread (started today) you will see that the tru dual and header install has so far been anti climatic, as the cpu doesn't like the new setup -> engine backfires.
#4
I really would like to do it myself, but I dont know what all piping I need. I dont wanna buy too less or too much or buy the wrong stuff either. I have the Spohn torque arm, so its going to be much harder to do than the one in your pics. I already have the Dr. Gas x-junction, 2 Dynomax bullets, and I have stainless steel Bassani ball and socket flanges on the way to connect my Kooks to the beginning of the exhaust. I didnt want to slip swedged exhaust over the ends of the collectors and use band clamps or use the standard 3 bolt flanges, so I opted for the ball and socket flanges. A pair of male and female with the flanges and bolts was $100! I know its a lot of money for flanges, but I felt it was worth it and Im sure Ill thank myself for buying them later. Anyhow, if I was to do it by myself, how would I determine what bends and specific piping I need? Id like mandrel bent piping too and if I can get the ends or at least 1 end pre-swedged, that would be even better.
#5
10 Second Club
iTrader: (14)
Join Date: Mar 2002
Location: Kansas City, KS
Posts: 2,893
Likes: 0
Received 0 Likes
on
0 Posts
why are you worried about buying to much pipe??? it's not that expensive. just buy 2-5 feet and you should be fine. we just laid it out in under the car, holding it in place and tack welded it, then took it out and finished welding it. pretty simple and you'd use the same process for what you want. a little more precise on fitting, but same thing and not too much harder.
#6
TECH Enthusiast
Join Date: May 2004
Location: Northern Illinios
Posts: 622
Likes: 0
Received 0 Likes
on
0 Posts
Im curious about this to. My friend owns a shop and we would be accesable to do anything. From what i understand we were going to use j-bends to make the headers. then go into two 3 in collectors into one 4 in collector (we also have been thinking about and x or h pipe... NOT SURE YET) and then into 3 in pipes. I am open to MANY suggestions and would like any and all thoughts to be expressed. Do you think maybe I should buy the headers and then make the pipes from them on? Should i make some custom headers? I checked out the sound clips on true duals. they sound good but nothing as smooth as my borla i have at the moment. (which im selling) Is there a way to get a awsome sound that will be a big "head grabber"? Please give your input on all these matters if possible. Thanks. I hope i not only gave u a better idea but hopefully i will have my questions answered as well. by the way Go to www.jegs.com and then go to exhuast... Thats where the parts can be found. I also beleive the bends u need if your doing your own True duals all custom... go to this site http://www.jegs.com/cgi-bin/ncommerc...27&prmenbr=361 I hope this helps and if im wrong.. please correct me. Thanks
Trending Topics
#10
2-5 feet of piping, I dont think I coud build a whole true dual kit with that much. Its not that I dont want to buy too much, its that I dont know what bends I need to buy. I dont have a tubing bender that will bend 3" pipe and I certainly dont have a mandrel bender. So I was wanting to buy prebent mandrel bent piping and building the exhaust like that. I dunno, if I had a bunch of different bends to choose from, maybe I could buy some and fab it up. I dunno, Im really stumped on this. I even thought about buying something that will simulate the piping, but where I can bend it but will also hold in place. Basically enough to bend, but enough to stay in the position that it is. Anyhow, getting something like that and do the whole true duals with that and then pull it all out when Im done, then buy the piping that I need and build it. Basically like building a model for it and then building the real thing when its all done. What do you think of that idea and what could I use to simulate the piping? Thanks.
#12
TECH Enthusiast
iTrader: (13)
Join Date: Jan 2003
Location: Cape Coral, FL
Posts: 523
Likes: 0
Received 0 Likes
on
0 Posts
Do you buy the U-bends just so you can cut it and weld another pipe so you can have the bend be at the perfect angle. I am thinking of fabing up a new set up and i was just wondering about the angles and how to bend the pipe. thanks.
#14
TECH Veteran
iTrader: (1)
I used a "Mandrel Bends Grab Bag" from Stainless Works.
http://www.stainlessworks.net/Bends%20&%20Tubing.htm
It has about 10 short mandrel bends of various angles so you can put them together to get what you need. These were 3" diameter, but you can specify other sizes. I used a combination of MIG welds and stainless steel band clamps to put it all together.
http://www.stainlessworks.net/Bends%20&%20Tubing.htm
It has about 10 short mandrel bends of various angles so you can put them together to get what you need. These were 3" diameter, but you can specify other sizes. I used a combination of MIG welds and stainless steel band clamps to put it all together.
Last edited by Cal; 05-28-2004 at 04:27 PM.
#15
TECH Veteran
iTrader: (1)
Originally Posted by TransAmJo
Do you buy the U-bends just so you can cut it and weld another pipe so you can have the bend be at the perfect angle. I am thinking of fabing up a new set up and i was just wondering about the angles and how to bend the pipe. thanks.
Last edited by Cal; 05-28-2004 at 04:27 PM.
#16
That sounds like a really good idea. Too bad my Dr. Gas x-junction is aluminized. Will that grab bag be enough for me to do my whole system? Will I need to purchase any more piping or will it cover it all? Lastly, are the ends of the piping swedge or at least 1 side? Thanks
By the way, I dont really understand they little guide...Im looking for 3". If you look on the part number size at you look for 3" it says center line radius is 4.5, but if you look at the center line radius first for 3", its part number has 2" in it?
By the way, I dont really understand they little guide...Im looking for 3". If you look on the part number size at you look for 3" it says center line radius is 4.5, but if you look at the center line radius first for 3", its part number has 2" in it?
#17
TECH Veteran
iTrader: (1)
Look to the left, the tube size is in the part number. No special treatment on the pipe ends; I delt with this by using band clamps (which actually work better if both pipes are the same size) and by simply butting them up and MIG welding them. It holds just fine that way. You can weld your aluminized X-junction to the stainless steel no problem, that's what I did. You can use steel or stainless steel wire in the mig; I used stainless. I think the grab bag will be all you need except for a small amout of straight tube; I only needed 2 feet but yours may be different.