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Does the motor have to be hot to get accurate results with a leakdown?

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Old 12-10-2003, 11:09 PM
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Default Does the motor have to be hot to get accurate results with a leakdown?

If it does how in the hell do you keep from burning your hands on the headers?
Also how much psi do you inject into the cylinder?
Old 12-10-2003, 11:27 PM
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The results will be most accurate if the motor is hot/warm. I think the mechanix gloves help a lot with the avoiding getting burned part.

Had a leak down done on engine that was going to go into my 91 RS. Since the engine wasn't in a car, the leak down was done cold. Most cylinders were ~10 percent but one was 42 percent and the adjacent one was 35 percent. The 10 percent was good for being cold. The 42 & 35 were pretty bad no matter how you look at it.
Old 12-11-2003, 08:50 AM
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I used 100 psi when I did my leak down. Put about 20 psi in the cylinder and then turned the crank to TDC for a given cylinder. With more pressure you can't turn the crank. Once you get the piston to the top it will stay when you pressure up. You will know it TDC by rocking it back and forth slowly until you feel no resistance to the pressure.
Old 12-11-2003, 10:24 PM
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Thanks for the info guys.
Old 12-11-2003, 10:39 PM
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Let us know what the leak down numbers are after you do the test.
Old 12-21-2003, 04:01 PM
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I just ordered the leakdown tester. I think I am gonna do it cold and look for anything that stands out like you did 99 black TA, I am also gonna do the 20 psi rotate the crank thing like Larry said to find TDC.
Old 12-21-2003, 06:17 PM
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For the pressure you just need to calibrate it to your air supply.
The other gauge w/ the dail does this.
You set it to zero.
Old 12-21-2003, 11:38 PM
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So lets say I set my tank for 100 psi, I then have to set the regulator on the leakdown to let 100 psi through? After that how do I determine the % leakdown? What do you mean by set it to 0?
Old 12-22-2003, 07:09 AM
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Mike,

The leak down tester comes with an inline orifice. The orifice is located just before going into the cylinder and before the cylinder pressure gauge. The normal recommended orifice for our engines is .040 diameter. You have a inlet supply pressure gauge, an orifice and then a gauge down stream of the orifice. With leakage in the cylinder via the valves, rings or head gasket the cylinder pressure will drop as the .040 orifice cannot supply the cylinder at a rate fast enough to hold the pressure the same as the inlet pressure. Depending on how fast the pressure drops in the cylinder determines the rate of leak down.

If you use 100 psi it simply makes the percentages easy to read without calculations. If your tank pressure is 100 and your cylinder pressure reads 95 then you have a 5% leak down. Supposedly anything less than 10% is suppose to be ok. When I ran mine no cylinder had less than 4%. I ground my valves myself so I may have done better then standard factory valve grinding.

Hope this makes sense.
Old 12-22-2003, 10:22 AM
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it all makes sense but will it come with the .040 orifice? If not where to I get it?
Old 12-22-2003, 11:09 AM
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If you bought a professional leak down kit it surely should include the orifice. I made mine by drilling a 1/4" socket head allen plug and threading it into a 3/8 NPT pipe.
Old 12-22-2003, 04:01 PM
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cool if i dont get it ill be pissed haha,, thanks for the input though.
Old 12-22-2003, 07:59 PM
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The gauge where you read the leakdown rate, you set to zero.
You hook up air to gauge & zero gauge out.
Then put on adaptor to cylinder & turn motor over by hand & get reading.
Old 12-22-2003, 10:57 PM
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again thanks for all of the tips guys, Ill post the results once I am done. I prob wont get the tester until near new years considering the holidays and everything but maybe I'll get lucky and by some miracle it will be here before xmas.
Old 12-25-2003, 12:11 AM
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Originally Posted by Mike K.
again thanks for all of the tips guys, Ill post the results once I am done. I prob wont get the tester until near new years considering the holidays and everything but maybe I'll get lucky and by some miracle it will be here before xmas.

I'm making one. It is super easy and the parts are cheap and easy to source.

Compression tester $20
Regulator with gauge- $10
1/4 NPT T + a few other quick connect fittings... 5$


So for about 35$ you have a compression tester and a leak down tester. You can use the compression gauge as the secondary gauge after the orifice.

The orifice can be made by taking the 1/4 coupler filling it with epoxy and then drilling the correct sized hole.
Old 12-25-2003, 09:41 AM
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the one we sell (Mac Tools) is about 119.99 maybe less.
If you set your gauge to 100 and the second gauge is reading 90 you have 10% leak down.




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