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Belt-driving and a rotary encoder (going where no one has gone)

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Old 08-11-2006, 09:18 PM
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Default Belt-driving and a rotary encoder (going where no one has gone)

I need to get one of these (or any high resolution rotary encoder really):

http://www.beiduncan.com/pdf/ex20.pdf (sorry only have PDF )

Onto the belt-drive of a motor. I'm using a small block Chevy now, and an LSx later (3 months from now), but conceptually this shouldn't matter too much.

You think modifying the idler pulley to drive this would be the best way to at least attempt this? :dunno:

PS: Posting in this forum since if anyone has seen something like this before, it'd be for computer apps, and maybe something like this already exists on the market?
Old 08-12-2006, 12:35 AM
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I thought MSD had a crank prox pickup assembly to do that?
Old 08-12-2006, 01:16 AM
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Originally Posted by JoeyGC5
I thought MSD had a crank prox pickup assembly to do that?
I'm looking for 400+ times the resolution they offer
Old 08-12-2006, 01:27 PM
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why so much resolution?
Old 08-12-2006, 02:44 PM
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Can the computer you're using handle 200 pulses per rotation? Do you want that much resolution just to fire the spark and injectors, or something more sensitive like detecting misfires? GM only needed 28 pulses per rotation (I think) to detect misfires. I don't know why you'd want to mount it on the idler pulley, that wouldn't work if you're using it as an input to your engine computer.

Last edited by P Mack; 08-12-2006 at 02:55 PM.
Old 08-12-2006, 02:58 PM
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Originally Posted by P Mack
Can the computer you're using handle 200 pulses per rotation? Do you want that much resolution just to fire the spark and injectors, or something more sensitive like detecting misfires? GM only needed 28 pulses per rotation (I think) to detect misfires. If you didn't attach it directly to the crank the extra resolution would be pretty much wasted in my opinion.
The computer can handle a pulse frequency up to 10MHz. That's a 2000 pulses per rotation wheel spinning at 300,000RPM.

The computer I'm using has some weird limitations though. The way it does buffered outputs doesn't let me interpolate between reference pulses accurately. So with a 28 pulses per revolution trigger, it's either really inaccurate under certain conditions, or I limit myself to ignition timing always falling on one of the 28 ticks (completely unacceptable resolution).

It's a catch 22, other computers (for example, the Freescale MPC555) offer much better time interpolation abilities, but aren't even close to offering the processing power I need for another real-time thing I'm doing. This is to misfires what WB02 is to narrow band O2. :o
Old 08-12-2006, 03:15 PM
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Ahhhhh

Makes sense now... cool!
Old 08-12-2006, 03:25 PM
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Allen Bradley or Turck might be better suited for your needs then, with both better resolution and wider range of PPM abilities. Also why not machine a bolt on hub to front mount the resolver/encoder to the crank pulley?
Old 08-12-2006, 03:51 PM
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Originally Posted by JoeyGC5
Allen Bradley or Turck might be better suited for your needs then, with both better resolution and wider range of PPM abilities. Also why not machine a bolt on hub to front mount the resolver/encoder to the crank pulley?
Mounting it to the crank pulley is definitely an option. It'll be interesting finding a non-moving mount point for the encoder housing though.
Old 08-12-2006, 04:02 PM
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Man at this cost it's tempting to just bootstrap an MPC555 board. Run the core on the 555 and extra processing on the connected computer. This has to be the most disheartening project I've ever attempted.
Old 08-12-2006, 04:15 PM
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The new Gen4 dev system from BS3 is another option I suppose since it supports custom interfacing with a computer (most systems I've seen only allow use of their proprietary tuning software).. do I even want to know how much that costs?
Old 08-12-2006, 05:14 PM
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You still haven't said why you're doing this. For running your ignition or for detecting misfires, or both?
Old 08-12-2006, 07:33 PM
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Would be complete ECU
Old 08-12-2006, 09:28 PM
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In that case there would be no point in running it off the idler pulley. The ecu would never know what the crank position is.
Old 08-12-2006, 11:18 PM
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Originally Posted by P Mack
In that case there would be no point in running it off the idler pulley. The ecu would never know what the crank position is.
It doesn't need to know from that :o

I think I found a solution to my problems: FPGA
Old 08-13-2006, 12:25 AM
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So you are or you aren't using this sensor to determine crankshaft position? If you are, mounting it on the idler pulley will give you no useful information about the position of the crankshaft. You're posts are not clear at all.

Originally Posted by 280Z28
It doesn't need to know from that :o
What does that even mean?




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