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Old Jan 10, 2025 | 01:07 PM
  #41  
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Originally Posted by G Atsma
By the time all costs are factored into your dream engine, including certification, you could buy and install a turboprop that uses far less costly fuel and goes nearly forever between overhauls......
I’m going to guess that you underestimate the cost of certifying an EXISTING turboprop, let alone building one. No thanks!!! I’ll leave that for you.

Using a 450 hp Pratt & Whitney versus a Tony Special V-8 piston engine, de-rated to 450 hp:

- - - - - - - - - - - - P&W - - - - - - - - Tony V-8
Horsepower - - - - 450 hp - - - - - - - 450 hp
Fuel burn Hour 1 - 50 GPH - - - - - - - 40 GPH (GPH = US Gallons Per Hour)
Furl burn cruise - - 30 GPH - - - - - - - 22 GPH
Critical altitude - - 7500 feet - - - - - 18,000 feet
Cost new - - - - - - $500k - - - - - - - $200k
Hot section - - - - - $150k - - - - - - - N/A
Overhaul cost - - - $350k - - - - - - - $50k
TBO - - - - - - - - - 3600 hours - - - - 2000 hours

The biggest single advantage is COST… lower fuel costs, lower acquisition cost, lower overhaul costs, lower replacement cost, with the same or increased performance.

One metric not considered is that to fly a 1000 nautical mile mission with the same model aircraft, one equipped with two of the P&W turbine engines, and the other with two Tony V-8 engines, both at the same speed overall speed of 250 Knots (4 hours):

Fuel burn - - - - - 280 US gallons - - 175 US gallons
Fuel weight - - - 1850 pounds - - - - 1050 pounds

WEIGHT SAVINGS - 0 - - - - - - - - - (800 pounds)

COST of FUEL - - $1540 - - - - - - - - $1138
COST SAVINGS - - 0 - - - - - - - - - - $ (402)

JET-A @ $5.50 / US gallon (USA average, Jan 2025)
AVGAS @ $6.50 / US gallon (USA average, Jan 2025)

Last edited by TonyWilliams; Jan 10, 2025 at 07:04 PM.
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Old Jan 10, 2025 | 01:16 PM
  #42  
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I think you are wildly underestimating your costs if they include development. Also, TBO on a new, untried engine is far less than 2k hours.
On your fuel burn numbers above, keep in mind that kerosene (aka jet/turbine fuel) is far less costly than avgas.
The turboprop is a tried and true, nearly bulletproof power source. Yours is not. It's all still only a pipe dream.
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Old Jan 10, 2025 | 01:47 PM
  #43  
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Default Only a "B"

Only a B, a 20-B is what I chose.
No Cams, No Valves with 500HP on Boost. (25K feet ceiling)
Twin plugs as STANDARD
Three combustion chambers
Lite Weight engine
TWO ECU system and was certified by the FAA
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Old Jan 10, 2025 | 01:57 PM
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I must say this is an industrious undertak-ing, that hopefully doesn't lead to the undertake-r! I cut my mechanical teeth on SOHC Honda motorcycle engines, then DOHC Yoshimura Kawasaki engines. While they certainly hold all the cards for high rpm capability, it doesn't seem that you need more rpm than the base LS platform is capable of. How many prop engines, like the Lycoming and older Continentals have an OHC setup? I'm not aware of any. This kinda sounds like a because-I-can project, not necessarily a because-it's-needed project. One thing about your goals I'm confused about. If you're going to use finger followers, don't you need a lifter between the finger and head, similar to the 2.2l Dodge engine of the 80s-90s, which OEM were hydraulic? Or are you talking about a Desmodromic valvetrain? I admire your ambition, but I think you're basically trading 6 of one for a half dozen of the other, if that makes sense. Plus a huge outlay of cash and time. I don't even want to know what someone will charge you to make up two totally custom, off the wall cams. OUCH!! Would need some mighty deep pockets. But hey-Where would we be if the naysayers talked Ed Cole out of the original design for the SBC? Ed always said "kick the Hell outta the status quo." You, sir, are aiming to kick the Devils *** outta Hell. I wish you the best......
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Old Jan 10, 2025 | 02:36 PM
  #45  
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Originally Posted by SparkyJJO
Then why are you trying to put a car engine in an airplane?
In a way it is kinda cool idea, but if you're redesigning everything anyway, then it isn't really "LS swapping" your airplane. You don't have an LS. You Have a Tony Special.
It’s as much of an “LS” as the engines in oodles of race cars, boats, etc. It will share the 4.4 inch bore spacing, and probably share the same 9.24 inch deck height… maybe.

Every vendor in the WORLD would call the parts that they make “for an LS”…
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Old Jan 10, 2025 | 03:05 PM
  #46  
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Originally Posted by G Atsma
I think you are wildly underestimating your costs if they include development. Also, TBO on a new, untried engine is far less than 2k hours.
On your fuel burn numbers above, keep in mind that kerosene (aka jet/turbine fuel) is far less costly than avgas.
The turboprop is a tried and true, nearly bulletproof power source. Yours is not. It's all still only a pipe dream.
Yes, there are plenty of nay-sayers, like yourself. Yes, it’s all “pipe dream”. Yes, cost estimate includes development and certification (about $12 million). Yes, we could EASILY spend more. I think that when Orenda finally failed (an FAA certified Big Block Chevy @ 600 hp), they had borrowed $111 million from the Canadian government.

Yes, as a new design, the INITIAL TBO might be significantly less than 2000 hours. The design, however, is to go 2000 hours Time Between Overhaul (TBO).

You will never save the WEIGHT and MONEY with fuel on any trip with a turbine. For short haul, low altitude flights, the turbine will suck even MORE fuel per hour than on high altitude long haul trip. The Tony V-8 won’t have that problem.

During a 1000 nautical mile mission with the same model aircraft, one equipped with two 450 hp P&W turbine engines, and the other with two Tony 450 hp V-8 engines, both at the same speed overall speed of 250 Knots (4 hours):


Fuel burn - - - - - 280 US gallons - - 175 US gallons
Fuel weight - - - 1850 pounds - - - - 1050 pounds

WEIGHT SAVINGS - 0 - - - - - - - - - (800 pounds)
COST of FUEL - - $1540 - - - - - - - - $1138
COST SAVINGS - - 0 - - - - - - - - - - $ (402)

JET-A @ $5.50
AVGAS @ $6.50



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Old Jan 10, 2025 | 03:06 PM
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Originally Posted by TonyWilliams
It’s as much of an “LS” as the engines in oodles of race cars, boats, etc. It will share the 4.4 inch bore spacing, and probably share the same 9.24 inch deck height… maybe.

Every vendor in the WORLD would call the parts that they make “for an LS”…
Sharing a few parts with LS engines doesn't make it an LS engine.
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Old Jan 10, 2025 | 03:08 PM
  #48  
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Originally Posted by IGN-1A
Only a B, a 20-B is what I chose.
No Cams, No Valves with 500HP on Boost. (25K feet ceiling)
Twin plugs as STANDARD
Three combustion chambers
Lite Weight engine
TWO ECU system and was certified by the FAA
Yes, plenty of advantages, for sure.

The disadvantages are HUGE… low TBO, and HIGH fuel burn.
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Old Jan 10, 2025 | 03:09 PM
  #49  
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Originally Posted by SparkyJJO
Sharing a few parts with LS engines doesn't make it an LS engine.
I’m not planning on ANY parts from GM / Chevrolet Motor Division. Neither are many race cars. You can call it anything you like.

Last edited by TonyWilliams; Jan 10, 2025 at 03:21 PM.
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Old Jan 10, 2025 | 03:20 PM
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Originally Posted by grinder11
I must say this is an industrious undertak-ing, that hopefully doesn't lead to the undertake-r! I cut my mechanical teeth on SOHC Honda motorcycle engines, then DOHC Yoshimura Kawasaki engines. While they certainly hold all the cards for high rpm capability, it doesn't seem that you need more rpm than the base LS platform is capable of. How many prop engines, like the Lycoming and older Continentals have an OHC setup? I'm not aware of any.
The engines that we intend to replace are indeed Lycoming and Contintental engines, most of which were / are the basic designs of air cooled radial engines from the 1920s - 1940s, but turned into an opposing piston engine.

The 375 hp Continental GTSIO-520 engine, for example, was CERTIFIED in 1963 (yes, 61 years ago). People smoked cigarette and pipes, burned leaded gas in their cars that got 5-15 MPG, and that had no seat belts nor air bags. Those people couldn’t even comprehend an iPhone, or the internet, and had a life expectancy significantly lower than today.

This kinda sounds like a because-I-can project, not necessarily a because-it's-needed project. One thing about your goals I'm confused about. If you're going to use finger followers, don't you need a lifter between the finger and head, similar to the 2.2l Dodge engine of the 80s-90s, which OEM were hydraulic? Or are you talking about a Desmodromic valvetrain? I admire your ambition, but I think you're basically trading 6 of one for a half dozen of the other, if that makes sense. Plus a huge outlay of cash and time. I don't even want to know what someone will charge you to make up two totally custom, off the wall cams. OUCH!! Would need some mighty deep pockets.
It’s not required to have hydraulic anything… it can be a mechanical “lifter”. While people wind themselves up about things that I dind’t ask about, not many have had comments about the concept of an “LS inspired” engine with SOHC.

For example, I stated that the camshafts would be driven by gears. What if the cylinder head gasket is a slightly different thickness, or the block or heads were milled down? There would be a problem with the gear clearances.

But hey-Where would we be if the naysayers talked Ed Cole out of the original design for the SBC? Ed always said "kick the Hell outta the status quo." You, sir, are aiming to kick the Devils *** outta Hell. I wish you the best......
And Tucker, and Dr. Porsche, and the Wright Brothers, and Glenn H. Curtiss, and so many others.
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Old Jan 10, 2025 | 03:50 PM
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This thread is a giant waste of time....also its stupid. lmao. The ls1 will easily meet your specs without your overly complicated nonsense. I work on RR t56 engines for a living......you sound just like a dumb *** engineer.
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Old Jan 10, 2025 | 04:08 PM
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Originally Posted by ss1129
This thread is a giant waste of time....also its stupid. lmao. The ls1 will easily meet your specs without your overly complicated nonsense. I work on RR t56 engines for a living......you sound just like a dumb *** engineer.
I would argue that he sounds more like an engineering student who came up with this "idea" as a project for a grade in class. It has zero to do with ls engines, and little to do with reality. Then again, in the corporate world a lot of people get paid good money to waste time on such "feasibility studies" that eventually accomplish nothing.
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Old Jan 10, 2025 | 04:46 PM
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Originally Posted by ss1129
This thread is a giant waste of time....also its stupid. lmao. The ls1 will easily meet your specs without your overly complicated nonsense. I work on RR t56 engines for a living......you sound just like a dumb *** engineer.
But, I’ll bet that you’re fun at parties!


Last edited by TonyWilliams; Jan 26, 2025 at 02:02 PM.
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Old Jan 10, 2025 | 04:56 PM
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I'm going to be installing my ls1 in a locomotive. I need to covert this to an external combustion engine fired by coal to be rail worthy. I figure I can move the crank outside of the block to save space and use less moving parts.
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Old Jan 10, 2025 | 05:01 PM
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I’ve seen quite a few LS engines in aircraft. It’s been done and works great. No need to re-design the entire thing in my opinion, but I hope if this actually does happen, you come back and show us pics. I’m interested in seeing how it goes.
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Old Jan 10, 2025 | 05:11 PM
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Originally Posted by Che70velle
I’ve seen quite a few LS engines in aircraft. It’s been done and works great. No need to re-design the entire thing in my opinion
^^^^^^This^^^^^^^^^
The basic LS engine is a sound design. The major work to be done adapting it to aircraft usage lies in ensuring the cooling systems (coolant AND oil) are up to the job of cooling an engine that will be at much higher constant power settings than would transpire in the automotive realm. At the risk of oversimplifying, that is pretty much it.
The ignition and fuel systems are relatively bulletproof.
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Old Jan 10, 2025 | 06:50 PM
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Originally Posted by Che70velle
I’ve seen quite a few LS engines in aircraft. It’s been done and works great. No need to re-design the entire thing in my opinion, but I hope if this actually does happen, you come back and show us pics. I’m interested in seeing how it goes.
Yes, there have been a number of LS engines placed in single engine aircraft. In every instance that I’m aware of, those LS engines were experimental. My uncle actually produced an experimental plane that used 100% stock LS-3 engines. They are certainly amazing engines. He was killed in one this past summer 2024, when the LS-3 over-revved and destroyed the propeller. The engine probably still runs!!

Our application is NOT experimental. While we will fly aircraft around, probably for years, as experimental, the ultimate goal is FAA certification. That has a number of requirements that aren’t really important here.

I won’t be able to do FAA certification with a GM produced engine, period. So, at a minimum, I could clone the LS-3, correct? Then, naturally, we start thinking about what makes things better for our application.

For starters, we would like to eliminate the oil pan, which would require a dry sump. Ok, where do you put the air/oil separator? I’d like to place it in a location that does NOT require hoses / fittings / brackets. Also, I’d like it to be in the prone (horizontal) position, but I can’t find anybody that’s done anything like that. So, that air / oil separator will likely be vertical, like everybody else does.

The Rolls Royce engine in the North American P51 Mustang had a tank wrapped around the output shaft. Clever.

Sure, it would be SUPER DUPER easy to just use the existing LS valvetrain, but the LS7 makes a great case for caution. It would help my design significantly to get the camshaft(s) up on top of the engine.

I like to tell my spouse that, “any monkey can fly an airplane”, and I firmly believe that the same is true about building an LS engine. It’s the quality of the final product that may vary somewhat, from person to person.

The whole reason to expose myself to a bunch of clowns here (and elsewhere) is for that nugget of useable data, or a clever idea that may be useful. But, maybe not so many here ;-)



Last edited by TonyWilliams; Jan 10, 2025 at 06:57 PM.
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Old Jan 10, 2025 | 07:09 PM
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Old Jan 10, 2025 | 07:20 PM
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Originally Posted by TonyWilliams
For starters, we would like to eliminate the oil pan, which would require a dry sump. Ok, where do you put the air/oil separator? I’d like to place it in a location that does NOT require hoses / fittings / brackets. Also, I’d like it to be in the prone (horizontal) position, but I can’t find anybody that’s done anything like that. So, that air / oil separator will likely be vertical, like everybody else does.
Sure, it would be SUPER DUPER easy to just use the existing LS valvetrain, but the LS7 makes a great case for caution. It would help my design significantly to get the camshaft(s) up on top of the engine.
The whole reason to expose myself to a bunch of clowns here (and elsewhere) is for that nugget of useable data, or a clever idea that may be useful. But, maybe not so many here ;-)
Most GA ICE powered a/c still use a wet sump. Unless you are planning aerobatics, a dry sump is mainly a complication you really don't need, along with an air/oil separator.
The LS7 issues relate more with valve guides and block/head castings themselves. The valvetrain itself isn't the issue with LS7s.
I'm (and others here) glad you think so highly of us, though many here (not me) have engine knowledge that has been shown here to far surpass yours.
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Old Jan 10, 2025 | 08:16 PM
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Originally Posted by G Atsma
Most GA ICE powered a/c still use a wet sump. Unless you are planning aerobatics, a dry sump is mainly a complication you really don't need, along with an air/oil separator.
The LS7 issues relate more with valve guides and block/head castings themselves. The valvetrain itself isn't the issue with LS7s.
I'm (and others here) glad you think so highly of us, though many here (not me) have engine knowledge that has been shown here to far surpass yours.
Dry sump would be more suited for air plane maneuvers that cars are not subjected to. It would ensure constant oil pressure.
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