Appearance & Detailing Interior & Exterior Appearance Modifications

Dick Harrell Front Bumper Project (tons of pics)

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Old 04-13-2009, 01:51 AM
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Looking good. If you're interested in the Sunoco idea, I'd recommend cutting the CAMARO part out now so you don't have to bondo twice.
Old 04-13-2009, 08:53 AM
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looks good! keep up!
Old 04-13-2009, 12:04 PM
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yeah looks good man...gotta get this finished so some one can start producing em in urethane!
Old 04-13-2009, 12:09 PM
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looks good so far
Old 04-13-2009, 12:14 PM
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youd make a lot of money if you finish this and mass produce it! Keep up the good work buddy
Old 04-13-2009, 02:21 PM
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Looks good, maybe make the lip a little thinner. I think that if you left the way it is now it might turn out looking like just a blended GFX lip instead of like the Dick Harrell style bumper.
Old 04-13-2009, 03:03 PM
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Originally Posted by mycamaroSS
youd make a lot of money if you finish this and mass produce it! Keep up the good work buddy
Yea you would, I know you'd have my business at least! Looks great so far, keep it up!
Old 04-13-2009, 03:16 PM
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looks really good....keep it up.
Old 04-13-2009, 04:30 PM
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Lookin' good brotha! That's gotta be a pain in the *** working with the foam, getting those little foam beads all over the place.

Here's the link to the Camaro retro grill: http://www.cardomain.com/ride/2936633
The search DOES work, you just gotta use it the right way

Good luck dude!
Old 04-13-2009, 05:16 PM
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OMG 98 WS6! Somebody is checking that Camaro's prostate!!! WTF!!!
Old 04-14-2009, 01:03 AM
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Alright here is the update for tonight. Finished shaping the foam (forgot to take pics) and it came out pretty good i think.

so now for the fun stuff... (not!)

First i decided to fiberglass the bottom, more or less for structural support for all the sanding coming up.



Now i caked on the bondo. And i really went to town on the this stuff.







I've studied pictures of the real bumper for a long time and tried to match it as close as possible. It looks really close so far. The thing that was throwing me off was the fact that all the pictures have a grill, so i put on an old stock grill i had laying around and it makes the lip look more into place.







The bowtie grills that come on the real thing stick out a little more, so I think this will look even better when i get one of those.


Tomorrow's agenda:

lots and lots of sanding. I made a sanding block in the shape of the curve, so I should be able to cut through the bondo pretty easily. I'll probably end up adding a few more layers and still need to work on shaping the whole thing and especially the fog light holes.
Old 04-14-2009, 01:18 AM
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Damn, looking great so far, keep us posted
Old 04-14-2009, 01:52 AM
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Awesome progress! Defenitly some thing that i might do later when i put new collor on mine!
Old 04-14-2009, 02:01 AM
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so far so good! I'm just wondering how this is gonna hold up in the real world against parking lot curbs, etc.

I agree that the center section should be cut out. Is there a reinforcement behind there that would need to be cut/removed if you wanted to recess the grille?
Old 04-14-2009, 02:25 AM
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Good job man.
Old 04-14-2009, 02:41 AM
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Excellent work! I was about to start the same thing with one of my splitters next week (finishing the Dual Exhaust Valance and Smooth Valance this week). Plastic weld and extra pieces of urethane (cut from spare bumpers) are your friend for the finished piece (if you aren't just make a new mold of urethane.

If the finished product is nice, and you aren't doing it yourself, we could work out a deal where I reproduce it and sell it. You could probably do a fiberglass one yourself but to mass produce it really needs to be urethane and that can get tricky...

Either way best of luck to you! It is looking great and about damn time someone did this !
Old 04-14-2009, 08:56 AM
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Originally Posted by 6LITEREATER
It is looking great and about damn time someone did this !
Old 04-14-2009, 09:33 AM
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looks good man

but like i said b4 the fiberglass is not going stick 2 the urethane bumper good
once it get in the sun will look like its popping off

u have 2 different materials fiberglass and urethane
one is flexible and the other is ridged

and stay away from BONDO brand
Old 04-14-2009, 10:06 AM
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Thanks for the all the feedback so far. I just wanted to clarify that this actual bumper will never go on a car, but hopefully someday it's reproduction will
Old 04-14-2009, 10:20 AM
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Originally Posted by hlaalu
Thanks for the all the feedback so far. I just wanted to clarify that this actual bumper will never go on a car, but hopefully someday it's reproduction will
ok i get you


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