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Hella 60mm question

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Old Jul 19, 2015 | 01:47 AM
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Default Hella 60mm question

Is it safe to run a 50 or 55 watt HID kit with the Hella 60mm like is from the old V1 BLS firebird kit? anyone here doing it long term, how have the bulbs held up to the higher wattage?
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Old Jul 20, 2015 | 12:19 PM
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I would avoid 50+ watt HID Kit in those small projectors. They probably will be damaged. Especially from a cheap ebay HID Kit.
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Old Jul 20, 2015 | 12:51 PM
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Originally Posted by VIP1
I would avoid 50+ watt HID Kit in those small projectors. They probably will be damaged. Especially from a cheap ebay HID Kit.
I PM'ed Brian over at BLS last night and he got back to me this morning and said
Thankfully there have been no issues with the original 55W DDM systems used in the Hella 60mm modules to date. The original kit installed many years back when we started the product offering is still in use today with no issues. The biggest issue we see from time to time is water intrusion getting past the bulb seal in the bulb holder area. This hasn't been a major issue but it's the only one a few customers have mentioned to us over the years.

So with that said, I don't see an issue running a higher wattage system in these modules.
My plan is to "revive" the remaining parts (projectors, mountings plates) from an old BLS V1 kit I bought used to build a complete V2 kit I have since sold when I first put the car on the market, but I've been driving the car more here recently and want better lighting then the LMC housings with halogens. I'll be going with a brand of ballast I used for my V2 kit build and just getting the 50 watt version instead of the 35 watt that I used on the V2 kit, they where solid, no flicker (without even using a relay harness) quality parts, with great color, believe me I've learned to spot the crap ballast. Also, even if I do have to replace the projectors at some point a pair can be bought for like 80 bucks new. I placed my order just a few minutes after reading his message.
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Old Jul 20, 2015 | 05:27 PM
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Ballasts aren't the only problem. Cheap Quality bulbs can also run hotter and emit more UV. That combination is what damages projectors.

If you want to save money on ballasts, check out the Fast Bright ballasts. I don't have any experience with them, but I've heard good things.

If you want to save money on bulbs, look in The Retrofit Source's closeout section for the previous generation Bulbs. Avoid "B" stock or "misaligned" bulbs. However, it looks like they only have the 3Five bulbs (35watt) right now and not the 5Five bulbs (55watt).
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Old Jul 20, 2015 | 10:46 PM
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Originally Posted by VIP1
Ballasts aren't the only problem. Cheap Quality bulbs can also run hotter and emit more UV. That combination is what damages projectors.

If you want to save money on ballasts, check out the Fast Bright ballasts. I don't have any experience with them, but I've heard good things.

If you want to save money on bulbs, look in The Retrofit Source's closeout section for the previous generation Bulbs. Avoid "B" stock or "misaligned" bulbs. However, it looks like they only have the 3Five bulbs (35watt) right now and not the 5Five bulbs (55watt).
well I had already placed the order based off what Brian said before I saw your first post, so we'll see how things hold up with the parts I ordered. by the way I didn't use ebay for the parts anyway, although I'm sure the parts I bought could also be found there.
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Old Jul 23, 2015 | 11:35 PM
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am running 55w on morimoto minis, i took them off once and found 2 or 3 tiny bubbles of the coating inside. am in the process of installing 2 more minis in the high beam housing and maybe go with 4 35w ballasts too.
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Old Jul 24, 2015 | 06:24 AM
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While the 60mm units are not large projectors, they are a little bigger than the Morimoto Mini D2S 2.0 which is rated for 50W. I'd like to think the Hella's are better constructed as well. Regardless, running 35W and good lamps is always the safer way to go but I believe the Hella's will hold up.
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Old Jul 25, 2015 | 10:31 PM
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small update, install will occur tomorrow. in the mean time I took the mounting plates and spray painted them black since these will be run without covers.
Attached Thumbnails Hella 60mm question-0725152247.jpg   Hella 60mm question-0725152247a.jpg  
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Old Jul 26, 2015 | 10:03 PM
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got a problem, I was aligning the lights tonight and I noticed some light shooting out the side so I shined my flashlight in there and noticed the back of the projector sheared off, has anyone had this problem before? if so how did you stop it from happening? I know I probably need to order a replacement one, unless someone has a way to fix this. I think it's hitting off the core support behind the bulb.
Attached Thumbnails Hella 60mm question-0726152245.jpg  
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Old Jul 26, 2015 | 11:59 PM
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Where did you get those mounting plates? Do you also have some for the high beams? I wanna do the high beams for mine I would be willing to pay you for some plates.
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Old Jul 27, 2015 | 02:33 AM
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Originally Posted by dabest09
Where did you get those mounting plates? Do you also have some for the high beams? I wanna do the high beams for mine I would be willing to pay you for some plates.
the plates are the plates from the BLS V1 kit just spray painted black, but you could buy a set of low beam plates on ebay from the seller "tramsootru", the high beams are slightly different (in the cutout for the light) so I don't know where you could buy those outside of getting the whole premium kit from BLS, which if you have the budget I would suggest, the high beam output on the V2 kit is phenomenal.
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Old Jul 27, 2015 | 04:54 AM
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Default Hella 60mm question

Blackbird Lighting offers a budget kit for the low beam setup with 60mm Hellas and the plates and adapter wiring. I bet they would offer the same for the high beam parts since they are essentially the same thing. When you add up the cost, the eBay plates aren't any cheaper. Plates, stainless hardware, wiring, projectors, etc.
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Old Jul 30, 2015 | 12:55 AM
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Originally Posted by Blackbirdws6
Blackbird Lighting offers a budget kit for the low beam setup with 60mm Hellas and the plates and adapter wiring. I bet they would offer the same for the high beam parts since they are essentially the same thing. When you add up the cost, the eBay plates aren't any cheaper. Plates, stainless hardware, wiring, projectors, etc.
Wonder if they would just sell the high beams separate? Hmm
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Old Jul 30, 2015 | 05:18 PM
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Default Hella 60mm question

Originally Posted by dabest09
Wonder if they would just sell the high beams separate? Hmm
Probably. Shoot them a PM.
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Old Aug 1, 2015 | 10:00 PM
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Alright, I got NEW hella's 60mm to replace the busted one and went ahead and replaced the other one, it wasn't in very good shape either. still got to tweak the aim a little but I CAN SEE AGAIN. I have now had every variation of low beam lighting for the 98+ firebirds:

1. Stock Lighting
2. BLS V2 kit
3. LMC housings
4. LMC housings with HID kit
5. BLS V1 "budget" (basically a new set of hella 60mm combined with BLS mounting plates)

so with that said anyone buying LMC housings with the intent of shoving HIDs into them to save money STOP RIGHT NOW lets run the numbers for a minute, LMC housings are 35 a piece plus shipping so you're looking like 80-90 to get them to your door, well thats what a set of hella projectors will cost you, then you just have an extra 60-70 for plates and mounting hardware and let me tell you this the Hella 60mm are LIGHT YEARS (LITERALLY NIGHT AND DAY DIFFERENCE) better then the LMC's with HIDs, with the LMC's there was plenty of light but it was like ambient light it was just there faintly lighting everything no real focus, not any more usable light then the halogens that come with them, the Hella's on the other hand (with the 50watt ballasts) are like the surface of the freaking sun, nice wide beam spread and lots of USABLE light, while having a cut-off to prevent blinding on-coming traffic, if I have one complaint about them it is the size of the step in the cut-off.

In short anyone thinking about buying the LMC to put HID in just buy the Budget BLS kit.
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Old Aug 1, 2015 | 10:20 PM
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Originally Posted by Daniel Richards
Alright, I got NEW hella's 60mm to replace the busted one and went ahead and replaced the other one, it wasn't in very good shape either. still got to tweak the aim a little but I CAN SEE AGAIN. I have now had every variation of low beam lighting for the 98+ firebirds:

1. Stock Lighting
2. BLS V2 kit
3. LMC housings
4. LMC housings with HID kit
5. BLS V1 "budget" (basically a new set of hella 60mm combined with BLS mounting plates)

so with that said anyone buying LMC housings with the intent of shoving HIDs into them to save money STOP RIGHT NOW lets run the numbers for a minute, LMC housings are 35 a piece plus shipping so you're looking like 80-90 to get them to your door, well thats what a set of hella projectors will cost you, then you just have an extra 60-70 for plates and mounting hardware and let me tell you this the Hella 60mm are LIGHT YEARS (LITERALLY NIGHT AND DAY DIFFERENCE) better then the LMC's with HIDs, with the LMC's there was plenty of light but it was like ambient light it was just there faintly lighting everything no real focus, not any more usable light then the halogens that come with them, the Hella's on the other hand (with the 50watt ballasts) are like the surface of the freaking sun, nice wide beam spread and lots of USABLE light, while having a cut-off to prevent blinding on-coming traffic, if I have one complaint about them it is the size of the step in the cut-off.

In short anyone thinking about buying the LMC to put HID in just buy the Budget BLS kit.
I shoved some morimoto Mini H1s in some LMC truck housings and thermoformed some lenses over them to seal them. Huge pain in the *** but the light output is amazing. I just wanted to get rid of the square high beams to complete the look as well as wire them up to the H1s so when I turn on the brights, the Mini's and the Hellas both come on. I think I'll be happy with that amount of light output.

Does anyone have a road shot of the step in the Hella 60 mm? I want to see how bad the step really is because I know it's fairly large aimed against a wall.
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Old Aug 1, 2015 | 11:00 PM
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Originally Posted by dabest09
I shoved some morimoto Mini H1s in some LMC truck housings and thermoformed some lenses over them to seal them.
Pics?
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Old Aug 2, 2015 | 08:41 PM
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Originally Posted by dabest09
I shoved some morimoto Mini H1s in some LMC truck housings and thermoformed some lenses over them to seal them. Huge pain in the *** but the light output is amazing. I just wanted to get rid of the square high beams to complete the look as well as wire them up to the H1s so when I turn on the brights, the Mini's and the Hellas both come on. I think I'll be happy with that amount of light output.

Does anyone have a road shot of the step in the Hella 60 mm? I want to see how bad the step really is because I know it's fairly large aimed against a wall.
well if you're looking to do hella 60mm in the high beams, they make a high beam specific model that doesn't have a cutoff since it's a high beam unit. I shot a quick video on my way home tonight, but it wasn't totally dark out yet.


5000k bulbs with 50 watt ballasts.
Attached Thumbnails Hella 60mm question-0802152054.jpg   Hella 60mm question-0802152054a.jpg  

Last edited by Daniel Richards; Aug 2, 2015 at 09:17 PM.
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Old Aug 5, 2015 | 11:33 PM
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Originally Posted by VIP1
Pics?
Sorry I just got around to replying, my recent topics tab is not showing up for some reason..

I did have a few pics on my phone but I must've deleted them. Let me snap some this weekend.
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