Appearance & Detailing Interior & Exterior Appearance Modifications

"foggy" headlight covers

Thread Tools
 
Search this Thread
 
Old Nov 3, 2004 | 12:03 PM
  #1  
TWS's Avatar
TWS
Thread Starter
10 Second Club
iTrader: (63)
 
Joined: Mar 2003
Posts: 3,095
Likes: 1
From: Austin, TX
Default "foggy" headlight covers

My recently acquired '00 B4C has the dreaded opaque headlight cover problem that can develop with high mileage cars that are also parked outside (not sure which factor is more important).

Anyway, I want to restore the headlight covers and I'm sure this topic has been covered before. I have heard there is a solution , but don't know the details. Someone please post a link to the thread. I did a search and did not find quite what I was looking for.

TIA.
Reply
Old Nov 4, 2004 | 12:14 AM
  #2  
Unforgiven1's Avatar
TECH Regular
iTrader: (5)
 
Joined: Sep 2003
Posts: 401
Likes: 0
From: Oklahoma City, OK
Default

Wet sand with 1500 grit. Do a search for a post LS1 Sounds made about this subject. He used a stepped process. Starting with some rougher stuff and moving onto the finer grit followed by a polish. Takes a bit of work to get them right. I worked on mine for a little bit and they still look like ****. Best of luck.


Justin
Reply
Old Nov 5, 2004 | 07:55 AM
  #3  
My'98-Z's Avatar
On The Tree
 
Joined: Aug 2004
Posts: 108
Likes: 0
From: Ft.Lauderdale,Fl
Default

I had this problem with my '98. I sanded the down and polished them like you will read in other post's. Like many other people I still could not get them clear enough and it annoyed me like crazy. so I went to a local auto supply store ( Bennett Auto supply) and they had a kit that they said would fix the problem. It was $28 and I was worried it wasnt going to work. I got it home and followed the three step instuctions. Basicly clean with alcohol,wet sand with 1500 grit,then apply what I think was clear coat. It was a liquid it a bottle that came with the kit...they called it something else but I cannot remember. My lights are now as clear as they ever were. I was amazed.They are like new. So go to a couple auto supply places and ask them about it. I am sure you can find it. If you have problems finding it send me a PM.....I still have some left at home and i can get the name of it for you......It's $28 but it works.
Reply
Old Nov 12, 2004 | 10:08 AM
  #4  
TWS's Avatar
TWS
Thread Starter
10 Second Club
iTrader: (63)
 
Joined: Mar 2003
Posts: 3,095
Likes: 1
From: Austin, TX
Default

Originally Posted by My'98-Z
I had this problem with my '98. I sanded the down and polished them like you will read in other post's. Like many other people I still could not get them clear enough and it annoyed me like crazy. so I went to a local auto supply store ( Bennett Auto supply) and they had a kit that they said would fix the problem. It was $28 and I was worried it wasnt going to work. I got it home and followed the three step instuctions. Basicly clean with alcohol,wet sand with 1500 grit,then apply what I think was clear coat. It was a liquid it a bottle that came with the kit...they called it something else but I cannot remember. My lights are now as clear as they ever were. I was amazed.They are like new. So go to a couple auto supply places and ask them about it. I am sure you can find it. If you have problems finding it send me a PM.....I still have some left at home and i can get the name of it for you......It's $28 but it works.

Dude,

please respond with the name, etc. of the kit. I spent about 30 mins doing 4 repetitions of: wet sanding by hand on cover with 1500 grit, pause, clean off, polish, wipe the polish off, and then check.... it's better, but nowhere near completely clear. It either takes a lot of time or there is a better technique.

Thanks,
Todd
Reply
Old Nov 12, 2004 | 11:46 AM
  #5  
PendragonZ's Avatar
Chop-Foo Director
 
Joined: Apr 2002
Posts: 4,709
Likes: 0
From: Haymarket, Virginia
Default

Originally Posted by Unforgiven1
Wet sand with 1500 grit. Do a search for a post LS1 Sounds made about this subject. He used a stepped process. Starting with some rougher stuff and moving onto the finer grit followed by a polish. Takes a bit of work to get them right. I worked on mine for a little bit and they still look like ****. Best of luck.


Justin

If you're looking for the post by Chad (ls1sounds), I think he made this post back when his name was Chili Pepper.
Reply
Old Nov 12, 2004 | 08:32 PM
  #6  
PRAY HRD's Avatar
9 Second Club
iTrader: (119)
 
Joined: Aug 2003
Posts: 2,972
Likes: 1
From: CISSNA PARK, IL
Default

isn't there some place we can buy the covers? it would be great because mine has the same problem.

thanks,
Dave
Reply
Old Nov 13, 2004 | 03:08 AM
  #7  
LS1 Sounds's Avatar
TECH Fanatic
iTrader: (11)
 
Joined: Nov 2003
Posts: 1,781
Likes: 0
From: Marysville, WA
Default

Here's the write-up I did on my yellow headlights...

https://ls1tech.com/forums/appearance-detailing/157192-fixed-my-yellow-cracked-headlight-today-pics.html
Reply
Old Nov 14, 2004 | 03:26 AM
  #8  
ZR2877's Avatar
TECH Fanatic
 
Joined: Jun 2002
Posts: 1,654
Likes: 0
From: Ga
Default

I have a 98 and mine has the same problem. I didn't realize how bad mine were until one of my friends with a 01 was parked beside me. Now I have to polish mine.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Nov 14, 2004 | 10:53 AM
  #9  
Unforgiven1's Avatar
TECH Regular
iTrader: (5)
 
Joined: Sep 2003
Posts: 401
Likes: 0
From: Oklahoma City, OK
Default

Originally Posted by LS1 Sounds
Here's the write-up I did on my yellow headlights...

https://ls1tech.com/forums/showthread.php?t=157192
First and foremost, your post was the only reason I decided to try it. You done an excellent job. If I could pick your brain a little...how did you handle the sanding process exactly? Basically, how did you check your progress? I just sanded, sprayed. and sanded some more. I really couldn't see progress throughout the whole thing because when I got them wet they looked clear. After polishing and letting them dry I could see that it didn't do too much overall. I'm willing to take another stab at it to prevent me from forking over the $200 for halos.


TIA,
Justin
Reply
Old Nov 14, 2004 | 06:39 PM
  #10  
1999Z28's Avatar
TECH Enthusiast
 
Joined: May 2004
Posts: 735
Likes: 1
From: St. Louis, MO
Default

were there steps on the bottles to help..or can you give us some detail?
Thanks
Reply
Old Nov 15, 2004 | 10:49 AM
  #11  
LS1 Sounds's Avatar
TECH Fanatic
iTrader: (11)
 
Joined: Nov 2003
Posts: 1,781
Likes: 0
From: Marysville, WA
Default

I actually had the same problems monitoring my progress. I took the headlight and sandpaper into the kitchen sink and kept a constant, small stream of water running over it. This kept the lens clean of debris.

My lenses were not only foggy and yellow, but they also had small cracks in the surface too. They looked almost like dry-rotting... I started off with 400 grit if I remember right since I had to level the plastic to the deepest part of the cracks that were in there. I actually had to take off quite a bit of material to get this done, but then I was left with the scratches that the 400 grit paper left behind. I then had to remove these scratches by stepping up to 800 grit, then 1500 grit, etc. This all had to be done to get the lenses smooth enough for the plastic polish to work.

If you don't have these spiderweb cracks, I would suggest starting with 800 grit paper at the most. It's coarse enough to remove the fog but not leave deeper scratches like the 400 grit did. Start with it to remove the damage, then smooth it out with progressively finer grits of sandpaper until you get to 1500 or 2000 grit. That should get the plastic surface ready for polishing.

The kit that I provided the link for does come with instructions on how to use it. If your lenses are in bad enough condition, the polish alone may not be enough to fix them without doing some sanding too..
Reply
Old Nov 15, 2004 | 11:07 AM
  #12  
MyersRacing's Avatar
Teching In
 
Joined: Jul 2004
Posts: 33
Likes: 0
From: North of Atlanta
Default

It should be almost like polishing aluminum as far as the sanding goes except for the polishing procedure. Did you use a polishing wheel or buffer?
Reply
Old Nov 15, 2004 | 01:18 PM
  #13  
LS1 Sounds's Avatar
TECH Fanatic
iTrader: (11)
 
Joined: Nov 2003
Posts: 1,781
Likes: 0
From: Marysville, WA
Default

I didn't use any machines on mine during any process. It is very easy to overheat the plastic if you use a machine, which would ruin the lens.
Reply
Old Nov 15, 2004 | 02:35 PM
  #14  
1999Z28's Avatar
TECH Enthusiast
 
Joined: May 2004
Posts: 735
Likes: 1
From: St. Louis, MO
Default

hey, thanks a lot man, i just bought some of the novus polish/cleaner off ebay because it came with 8 oz bottles instead of 2 oz. I'll try it and let everyone know how it looks.
Reply
Old Mar 10, 2005 | 09:08 PM
  #15  
AronZ28's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Feb 2005
Posts: 1,678
Likes: 2
From: Murfreesboro TN
Default

I asked the same question, we should make a sticky on this.
Reply
Old Mar 10, 2005 | 09:30 PM
  #16  
ddelallata's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Mar 2004
Posts: 1,460
Likes: 0
From: Brownsville, Tx
Default

mine were starting to look hazy so my brother told me about a friend of his that has a headlamp refinishing shop in Brownsville, Tx called KRYSTAL CLEAR. I called him and about 30 minutes later he showed up at my house with several different packs of sandpaper of different grits and started to work on my car. For the final step he applied two different types of paste polish on the headlamps and polished them with a Porter Cable. An hour and a half later and $60 poorer my headlamps looked like new.
Reply




All times are GMT -5. The time now is 09:41 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-04 18:13:20


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE