Automatic Transmission 2-Speed thru 10-Speed GM Autos | Converters | Shift Kits
Sponsored by:
Sponsored by:

Sonnax Shift Kit Install and pics

Thread Tools
 
Search this Thread
 
Old May 27, 2013 | 01:03 PM
  #1  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default Sonnax Shift Kit Install and pics

I have used trans go shift kits in many of my past vehicles .....89 IROC.....93 astro van.....95 TA and my current 2000 TA

the change in shift quality from the installation of a kit is very noticeable......in high school i put in a BM SK in my 1980 firebird that had a TH350......those tire chirping shifts sure were cool

now that i am older.... shifts that bang into gear and jar my dentures loose (j/k ) are not so much fun

one of my issues with TG kits is the lack of uniformity in shift quality .....1-2 shift bangs into gear ( with or without those stacks of washers in the accumulator )while the others kinda whimper ...........except the TCC lockup that is

i have read in other automotive forums about the sonnax SK and how much better the shift quality was compared to the TG kit.....well that got my curiosity up so i just had to try it !!!

the P/N for the kit is HP-4L60E-01 and comes with many parts that can be bought separately from sonnax......the instructions in the kit are very good .....but for a newbie who has never been in a transmission before i recommend reading many available technical reference materials...... such as those published by ATSG

in addition to the kit i also installed the sonnax forward and reverse abuse valve kit 77754-21 ..........you need 2 of those.........and their heavy duty 2-3 shift valve 77754-41.....and the accumulator valve train kit 77777L-K

when i did my TG kit install i still had worn rubber engine mounts and a stock exhaust ....now i have poly mounts and headers.....the old rubber mounts allowed me to lower the tranny enough to get to the servo and remove it.....no going now with the unforgiving poly mounts.......so the sonnax parts for the servo did not get installed YET....it will have to wait til i drop the engine out later and then i have the heavy duty sonnax 2nd and 4th piston kits to put in the servo

just as the TG kit does you will have to drill holes in the separator plate......if it is a 1st time install for you i recommend you get a NEW separator plate as the steel check ***** will have worn the holes to a much larger size.....new plates can be had either from the dealer or trans go.....side note....i got a new sep plate from the dealer and they NOW come with the gaskets glued ( ? ) to the plate and the filter screens incorporated in the gaskets......the sonnax kit comes with plastic checkballs so you dont have to worry about plate wear again

the sonnax kit comes with their 4L60E-LB2 line booster part and a spacer to retro fit it into a 4L60E-LB1 part for those yrs requiring that part.....under the car fiddling with the booster install ( which is NO fun ) i did not feel like messing with another part to line up during the install process ...........so i went ahead and got a 4L60E-LB1 boost valve

with the sonnax kit installed i can say the shift quality is a 100x better than the TG kit......FIRM shifts in EVERY gear.....that will keep your fillings in place

and now for pics...........

Last edited by sjsingle1; May 27, 2013 at 01:31 PM.
Reply
Old May 27, 2013 | 01:04 PM
  #2  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02358_zps118fcbc3.jpg
Views: 2717
Size:  71.5 KB

truck pan fits nicely under a f bod
Reply
Old May 27, 2013 | 01:05 PM
  #3  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02359_zps1f1eb4bc.jpg
Views: 2774
Size:  78.8 KB

valve body..........1-2 accumulator already removed
Reply
Old May 27, 2013 | 01:06 PM
  #4  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02332_zps91ef457f.jpg
Views: 2830
Size:  78.0 KB

stock 1-2 setup
Reply
Old May 27, 2013 | 01:06 PM
  #5  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02335_zps46f74f84.jpg
Views: 3453
Size:  101.8 KB

sonnax 1-2 setup with the pinless piston
Reply
Old May 27, 2013 | 01:08 PM
  #6  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02347_zpsafedcf2c.jpg
Views: 2828
Size:  115.6 KB

stock forward/reverse abuse valve
Reply
Old May 27, 2013 | 01:09 PM
  #7  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02344_zps4907d42b.jpg
Views: 2703
Size:  110.6 KB

sonnax abuse valve
Reply
Old May 27, 2013 | 01:09 PM
  #8  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02345_zps4dcda33d.jpg
Views: 2707
Size:  89.3 KB
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old May 27, 2013 | 01:10 PM
  #9  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02356_zpsa411ce2d.jpg
Views: 2783
Size:  46.3 KB

new GM plate with screens built in
Reply
Old May 27, 2013 | 01:10 PM
  #10  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02357_zps5cbce77a.jpg
Views: 2742
Size:  74.1 KB
Reply
Old May 27, 2013 | 01:11 PM
  #11  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02351_zps699538a0.jpg
Views: 2742
Size:  116.2 KB

sonnax 2-3 shift valve
Reply
Old May 27, 2013 | 01:12 PM
  #12  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02353_zps008169db.jpg
Views: 2769
Size:  65.5 KB
the sonnax 2-3 valve needs more oil.......so you can mod the gasket or drill the VB.........guess which one i did
Reply
Old May 27, 2013 | 01:14 PM
  #13  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02349_zps24dc1357.jpg
Views: 2721
Size:  94.4 KB

stock TCC valve line up....this valve is the 2001 change GM did to the TCC line up.....but my 2000 has it...........go figure
Reply
Old May 27, 2013 | 01:15 PM
  #14  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02348_zps8c78d227.jpg
Views: 2753
Size:  113.8 KB

sonnax TCC valve......that spring is STRONG
Reply
Old May 27, 2013 | 01:16 PM
  #15  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02375_zpsd6e30014.jpg
Views: 2722
Size:  97.1 KB

sonnax 3rd accumulator check valve
Reply
Old May 27, 2013 | 01:17 PM
  #16  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02367_zps8f5de19a.jpg
Views: 3091
Size:  97.2 KB

3-4 accumulator pinless piston with spring
Reply
Old May 27, 2013 | 01:18 PM
  #17  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02368_zpsecf3099f.jpg
Views: 2866
Size:  64.3 KB

piston installed ......no spring in yet
Reply
Old May 27, 2013 | 01:19 PM
  #18  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02384_zps9dae2180.jpg
Views: 2742
Size:  73.7 KB

sonnax line booster .....the middle spring is the reused stocker
Reply
Old May 27, 2013 | 01:20 PM
  #19  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02379_zps4d742970.jpg
Views: 2728
Size:  84.3 KB

plastic checkballs installed in VB
Reply
Old May 27, 2013 | 01:22 PM
  #20  
sjsingle1's Avatar
Thread Starter
TECH Senior Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (1)
 
Joined: Feb 2010
Posts: 6,755
Likes: 292
From: Fort Worth TX
Default

Name:  DSC02392_zps0f7e7001.jpg
Views: 2690
Size:  94.2 KB

sonnax servo springs with a vette servo.....not installed
Reply



All times are GMT -5. The time now is 06:18 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE