4L60E no 4th gear
Ok first the back story. Friday my trans line clamp broke and the hose popped halfway off tossing all my fluid on the freeway. I didn't try to keep it going letting slip or anything. I fixed the line and filled it up. The trans was fine all weekend. then Monday after work 4th would not engage or even try. the trans shifts to 2nd and 3rd perfect then it's like it just stops there and doesn't even try to go to forth. No slipping at all that I can tell.. its as if it is a 3speed trans.
If it was bad clutches wouldn't it at least try to go to forth or no?
Is it still leaking or are you unsure if it is full now?
(I'm not trying to be obnoxious, just trying to help you solve this mystery.)
I cannot immediately think of how any damage due to fluid loss would only affect 4th gear. I would start by putting a scanner on the car which can indicate which gear the PCM is commanding. Any trans shop can do this.
If the PCM is not commanding 4th gear, I would suspect the shifter alignment or the pressure manifold switch.
If the PCM is commanding 4th gear, I would suspect the servo, the band or a stuck valve in the valve body.
My initial fear was the clutch was burnt and the material was actually in the fluid that got spit out and it took till Monday for it to finally let go.
I assume you know that the level is checked with the engine running, although 1" above the full mark with the engine off is a good starting point.
I think you best bet is to drive the car to a local independent trans shop. Their scanner will indicate what the PCM is commanding and it can also command any gear.
Good luck.
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Put a short ruler next to the servo cover, and using a crowbar, press on the cover while estimating how much it moves inward. The optimal value is 1/16" to 1/8"; around 3/16" the band may start to slip and by 1/4" you have probably lost 2nd and/or 4th.
Usually a worn band manifests itself as slippage in 2nd gear before problems with 4th, but not always.
If the clearance is OK, my next idea will be to remove and clean the valve body, but lets wait until we know the end play.
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Are you sure the trans is shifting into 2nd and not just delaying and then shifting from 1st into 3rd?
Also, what scanner did you use? Some people here have trouble finding a scanner that shows the commanded gear.
The 4th servo comes out pretty easily. There is a black "cut" seal ring on it which comes off very easily. You could try putting on another one; a servo seal kit is less than $10.
IIRC Sonnax makes an o-ring kit that seals much better than the "cut" stock seal rings.
Alternatively, you may get a bit more life out of the trans by lengthening the servo pin. I described this in several threads and got "testimonials" that it worked:
Lengthened Servo Pin:
https://ls1tech.com/forums/automatic...t-trouble.html
https://ls1tech.com/forums/automatic...-gear-all.html
https://ls1tech.com/forums/automatic...ckup-help.html
It Worked:
https://ls1tech.com/forums/automatic...cond-only.html
https://ls1tech.com/forums/automatic...e-2-fixed.html
You can either weld on a "glob" and grind it down or buy a longer pin and grind it down as needed. With 3/16" end play I am pretty confident this will work and maybe give you another 10,000 miles before the band is completely smoked.
I don't know the exact steps on a Gen4, but you likely have to remove the torque arm and driveshaft and, while supporting the trans, remove the rear mounting and drop it far enough to get the servo out.
Some of the OPs in those threads had SUV/Trucks and the servo then comes out easily.
Perhaps some Gen4 owners here have tricks or time estimates for removing the servo.









