4l60e hd2 kit
Guys I am installing an HD2 kit, just wondering if there are any deviances you would recommend?
This is a temporary trans until I can get with Franks Custom Trans for a full build, I am hoping later this year. I’m only saying that so nobody says “thats not gonna last very long for you”. I basically need to get this vehicle on the road and get a BUNCH of other things ironed out in the meantime. I have changed ALOT in this vehicles powertrain. And do some learning.
2006 GMC Envoy, 4x4, 3.73 gears. Has 285/45/20’s with a 4” lift. Weighs about 4800-5000 lbs. I rebuilt a 4.8 and added a s369, BTR tork cam, injectors 12613412 from BMZ on Ebay, new but stock fuel pump. I have read it will supply up to 500hp. It has a 2800 stall.
The trans is in great shape, everything worked great, it shifted great before, no flares or anything.
I don’t have much experience with these, I currently have the pump out, valvebody off….here is my plan. If some of my terminology or ideas is off or whatever, PLEASE correct me, i am here to learn.
1. Thread and plug the 3/4 accumulator feed hole and not put any pistons in it. I was just gonna smash a checkball in it, but i thought threading it and plugging could be “reversable”. This is down in the 3/4 accumulator cavity in the case. I have read this will supply the gears with better lube all the time, and make the 3/4 shift solid.
2. I am leary to use the super servo after reading about it (for this application) so I think the Corvette servo with HD2 Blue spring. I have the spacer rings to adjust the band if needed.
Should I grind the relief cuts in the spring seat thing on the second piston or leave it solid? Some say it helps drain faster, some say it does but doesn’t actually help anything.
3. I dont know what to do with the 2nd accumulator, I want a firm but not harsh shift from 2/3. If I am getting on the interstate and at 8-10 psi, I want it to shift firm/fast but not if I am just cruising around part throttle. So i am unsure about the washers and springs in the kit. I have read that combined with the corvette servo makes it harsh at slow load/speed upshifts. I have pinless accumulator pistons if that would be better.
4. I have a pump upgrade kit that is supposed to be for high rpm applications. I was gonna shut off the PWM as well. I have replaced a pump before, but any tips/trucks welcome.
The rest I was planning on following the directions for the HD2-D kit as it says. Even the VB separator plate stuff if you guys recommend.
I have read where some guys dont like to drill out to .093 on certain holes in the separator plate, they only go to .055 for the AFL holes.
I have read so much and printed a ton from users Clinebarger, MaroonMonster, Franks, PBA, VortecIroc, and others. I get there are many ways to do this, and I am just a beginner at this, so whatever way is least likely to mess it up. I dont want to be drilling holes all over the place if a spring or something else is an equal fix.
For this trans, I want to stick with the pump/VB/servo stuff, then learn on tuning and stuff.
I have also bought the ATSG manual and the revision manual for diagrams and to help learn the parts and correct names of things.
I dont want it to slam into gear like when going from p-d or into reverse or whatever. I would actually be ok with it chirping the tires on a 1-2 shift under heavy acceleration AS LONG AS its not gonna break stuff in the trans. I understand any aggressive driving/towing should be in D, and 4-2 downshifts are bad.
I also have HP, which I can change somethings there, but again, kinda new to it as well.
Thanks guys
First, understand that the 2nd accumulator affects the 1=>2 shift, not the 2=>3; maybe you must wrote it wrong. Put at most one washer in the 2nd accumulator, using the HD2 springs. If you are also mixing in Sonnax parts, DO NOT use the Sonnax pinless piston with the OEM or HD springs as that will jam it up; if using the Sonnax pinless piston, use only the supplied Sonnax spring.
I recommend skipping Step 5 related to replacing the 1-2 Shift valve; the HD2 valve lets your force a 2=>1 downshift at any speed. This would let you downshift to 1st at excessive speed and blow the engine.
Lots of people drill the 2-3 Shift hole to .125", partly to counteract any small leakage in the 3rd feed circuit.
The Sonnax HD 2-3 Shift Valve is highly recommended as it then applies the Overrun clutches for all gears while in D3. (The ATSG manual is incorrect in this area.) With the HD 2-3 Valve installed, aggressive acceleration is then best done in D3. (Without this valve, there is disagreement on whether D3 or OD is better.)
Good luck with all this.
First, understand that the 2nd accumulator affects the 1=>2 shift, not the 2=>3; maybe you must wrote it wrong. Put at most one washer in the 2nd accumulator, using the HD2 springs. If you are also mixing in Sonnax parts, DO NOT use the Sonnax pinless piston with the OEM or HD springs as that will jam it up; if using the Sonnax pinless piston, use only the supplied Sonnax spring. I didn’t buy any aluminum normal pistons, only the aluminum pinless. My plastic ones were ok, should I re-use those and add a washer or convert to the pinless?
I recommend skipping Step 5 related to replacing the 1-2 Shift valve; the HD2 valve lets your force a 2=>1 downshift at any speed. This would let you downshift to 1st at excessive speed and blow the engine. Gotcha
Lots of people drill the 2-3 Shift hole to .125", partly to counteract any small leakage in the 3rd feed circuit. This is in the spacer plate I assume?
The Sonnax HD 2-3 Shift Valve is highly recommended as it then applies the Overrun clutches for all gears while in D3. (The ATSG manual is incorrect in this area.) With the HD 2-3 Valve installed, aggressive acceleration is then best done in D3. (Without this valve, there is disagreement on whether D3 or OD is better.). Ok, I’ll do that! Will this firm up 2-3 shift so I can do 3/4 - full throttle upshifts? Or do you think thats a bad idea with “roughly” 500hp at this weight?
Good luck with all this.
The suggested .125 for 3rd is fine.I use .100 in my builds but then I a have addressed all the leaks AKA BORE PLUGS (rev and fwd) . End caps (4-3 SIGNAL and CONVERTER REGULATOR VALVE)
I would consider this mod FTOVERUN its simple and greatly improves durability of the sprag https://cimg6.ibsrv.net/gimg/ls1tech...8014b77ea1.jpg
Its IMO one of the most important mods I do. The downside is you will feel to less or greater extent the 3-2 coast downshift which is normally not felt in D OR OD positions.
But basically it's great insurance for the sprag.
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So finish threading this in here, leave everything out
Used a lil solder on these, fits good
So with this bathtub mod, i dont need the sonnax 2-3 valve? I have one if needed. What else for a good firm 2-3 shift?
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anything else you guys recommend without pulling the gearsets on this one? Can I slip a wide band on the factory drum, or does it need to be machined first?
I have the remainder of the HD2 kit (which I think is just accumulators, boost valve, and i am putting in a “high rpm” pump kit. I think thats it.
I do not have aluminum replacement pin style pistons, i have pinless. How do I setup the spring for that? What color/which side? This would be for the 1-2 housing. I got a couple check ***** with them, but no instructions.
I would like a firm tire chirp shift under WOT (or as much as possible without damage), but i dont want it to slam just accelerating normal either.
I apologize for the repeating, I work 13-14 hr days now so its hard to keep things in order.
On my 2nd accumulator, the piston is plastic and it just had a blue spring. In the HD kit it shows the aluminum piston, a spring seat, then all their washers/spacers.
I was just going to install the one spacer, but i without the spring seat and the aluminum piston I can do anything here, as they are wanting to put an orange spring on the other side of that piston, obviously not possible with the plastic piston.
It looks like I can pull this pin, smash a checkball in, and use the pinless pistons here? If so, what springs and washers on either side?
Last edited by Cherrybomb; Jan 25, 2025 at 02:08 PM.
1. Corvette servo, blue spring added
2. 3-4 case accum is plugged, cavity left empty
3. blocked 3-2 shift AND control valves inboard
4. Chamfered manual valve for reverse
5. added white spring to actuator valve
6. blue (56 oz) spring 2nd accum bushing/valve
7. Pinless piston/stock spring 1-2 accum VB
8. New style iso-conv valve blue spring
9. Franks “overrun mod” in separator plate
i drilled all the holes out per transgo instructions, but after reading more, it seems like .093 is to large on some? And now with some of these mods, they are too small.
since I blocked the 3-2 valves, it looks like i need to modify the spacer plate to the right sizes….
also wondering about removing the checkball and plug the separater plate beside the BR hole…then increase the size of the band release hole to .106 and the third apply to .140
i have found quite a few variances mainly on this site from different trans builders in many threads about hole sizes for some of these “custom” mods.. I understand you guys do these custom for each application, but is there even a general rule us beginners could go by?
thanks all for any help
Last edited by Cherrybomb; Feb 3, 2025 at 12:03 AM.
1. Corvette servo, blue spring added
2. 3-4 case accum is plugged, cavity left empty
3. blocked 3-2 shift AND control valves inboard
4. Chamfered manual valve for reverse
5. added white spring to actuator valve
6. blue (56 oz) spring 2nd accum bushing/valve
7. Pinless piston/stock spring 1-2 accum VB
8. New style iso-conv valve blue spring
9. Franks “overrun mod” in separator plate
i drilled all the holes out per transgo instructions, but after reading more, it seems like .093 is to large on some? And now with some of these mods, they are too small.
since I blocked the 3-2 valves, it looks like i need to modify the spacer plate to the right sizes….
also wondering about removing the checkball and plug the separater plate beside the BR hole…then increase the size of the band release hole to .106 and the third apply to .140
i have found quite a few variances mainly on this site from different trans builders in many threads about hole sizes for some of these “custom” mods.. I understand you guys do these custom for each application, but is there even a general rule us beginners could go by?
thanks all for any help
For example in my Impala SS it has .093 for 2nd but the 1-2 acum and the vb accum are stock and I landed with a nice firm but not overly aggressive at all throttle openings with the corvette servo .
2 checkballs in the case, everywhere I read says just one?
[img alt=".104 band
.110 on 2-3 and 3-4
.082 on 1-2
"]https://cimg4.ibsrv.net/gimg/ls1tech.com-vbulletin/2000x1504/img_0710_3ee54bb727cb05e7897b940d9c1791d960c51e63. jpeg[/img]
.104 band .110 on 2-3 and 3-4 .082 on 1-2
After the “overrun bathtub mod”, do I still leave that ball in?
Pinless forward with stock spring, small yellow Transgo spring on the other one.
Does all this look ok fellers?
There are two check ***** on the case side one at the very back of the case that is encapsulated, and one for the 4th gear accumulator. If you have blocked the 4th gear accumulator this, check ball can be omitted. The check ball at the back of the case can also be omitted.











