Automatic Transmission 2-Speed thru 10-Speed GM Autos | Converters | Shift Kits
Sponsored by:
Sponsored by:

Cracked bellhousing!

Thread Tools
 
Search this Thread
 
Old May 17, 2008 | 07:40 PM
  #1  
SheldonZ28's Avatar
Thread Starter
TECH Apprentice
iTrader: (4)
 
Joined: Jan 2007
Posts: 333
Likes: 0
From: Ontario, Canada
Default Cracked bellhousing!

Hey Everyone.

Was finally getting some progress made tonight on my swap. Bolted the trans up to the engine finally, and as i went to lift the motor into the air, i heard a nasty crack noise, and theres a massive crack down the side of my bellhousing on my trans now

The trans is a '95 Impala 4L60e with the non-removable bellhousing. Ive already modified my flexplate to work with the convertor and everything.

What can i do about this? Is the trans garbage now? Will tig-welding it ruin it? If i could tig weld it, what would the massive amount of heat do to the internals?

Ive been excited to finish this up, figured id aquired all the parts i need, but i feel like im ready to throw up. Dont think i can afford to buy a new transmission.

Thanks everyone,

Sheldon
Reply
Old May 17, 2008 | 07:52 PM
  #2  
9000th01ss's Avatar
Banned
iTrader: (10)
 
Joined: Feb 2008
Posts: 3,235
Likes: 2
Default

Tig welding keeps the heat as close to the area being welded more than any other type of welding. I'd do it depending on where the crack is.
Reply
Old May 17, 2008 | 07:57 PM
  #3  
SheldonZ28's Avatar
Thread Starter
TECH Apprentice
iTrader: (4)
 
Joined: Jan 2007
Posts: 333
Likes: 0
From: Ontario, Canada
Default

here are some pictures:





Dad thinks i overtorqued it, then when i went to lift it, the cast gave out.
Reply
Old May 17, 2008 | 08:10 PM
  #4  
87Lt1Monte's Avatar
TECH Regular
iTrader: (1)
 
Joined: Aug 2005
Posts: 465
Likes: 0
From: Huntingtown, MD
Default

Haha my dad swears i over torque EVERYTHING.. but yet he breaks more **** than me
Reply
Old May 17, 2008 | 09:10 PM
  #5  
cablebandit's Avatar
9 Second Club
20 Year Member
iTrader: (37)
 
Joined: Nov 2001
Posts: 7,903
Likes: 1
From: Cleveland, OH
Default

easy fix. i hit my tranny pan on a driveway edge backing up and mine broke completely thru right where yours is. I got it welded back and i am running that trans today Mine was in pieces
Reply
Old May 18, 2008 | 10:51 AM
  #6  
FLT's Avatar
FLT
FormerVendor
iTrader: (1)
 
Joined: Sep 2005
Posts: 6,620
Likes: 4
From: Wood Dale, Illinois
Default

I do not think that over torquing was the issue here. I would suspect that converter was not fully seated in the pump when you bolted it up. Better check your flex plate, converter and the pump.
Reply
Old May 18, 2008 | 11:57 PM
  #7  
marcusicp's Avatar
Teching In
 
Joined: Nov 2007
Posts: 49
Likes: 0
Default

You can tig it but you may have some trouble with the oils that have been absorbed by the casting. Don't ask me how I know....
Reply
Old May 19, 2008 | 12:08 AM
  #8  
9000th01ss's Avatar
Banned
iTrader: (10)
 
Joined: Feb 2008
Posts: 3,235
Likes: 2
Default

I agree, that far away you could weld it just about anyway.

I don't think the way you lifted it caused that or being over torqued. It looks like the trans was pulled in with the bolt. It also looks like you need to get some flange head bolts to keep the holes from getting grinded out by the bolt head.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old May 19, 2008 | 08:08 AM
  #9  
Sheephead's Avatar
Staging Lane
iTrader: (13)
 
Joined: Dec 2006
Posts: 78
Likes: 0
From: Rhode Island
Default Welding

I just modified a Truck pan to fit in a s-10.I tried to tig but had problems with oil in the cast alum.I found alumin stick at are local tractor supply it worked great!! My friend also welded a bell housing cracked just like yours it came out perfect.I have a few tips.When you have the piece fit grind the crack 1/8 deep on both sides.Then preheat the area with flame.Then when you weld don,t weave,run in straight stringers.After each stringer clean slag completely.On the start of you next stringer overlap the last stringer by half.When You feel you have enough metel in the area use a flapper disc on the grinder and grind the welds flat.If you find little pit of slag just remove slag and touch it up with the welder and flap it again.Buy the alum stick in small amounts it goes bad within days of opening package.about 10 sticks will weld that crack.Also there is directions on rod container.
I hope this helps
Reply
Old May 20, 2008 | 10:56 PM
  #10  
SheldonZ28's Avatar
Thread Starter
TECH Apprentice
iTrader: (4)
 
Joined: Jan 2007
Posts: 333
Likes: 0
From: Ontario, Canada
Default

Originally Posted by Vince @ FLT
I do not think that over torquing was the issue here. I would suspect that converter was not fully seated in the pump when you bolted it up. Better check your flex plate, converter and the pump.
took a flashlight and looked inside the convertor & trans tonight, and nothing looked damaged. The flexplate looks straight, is there any thing specific i should be looking for?

Thanks so much for the help everyone.
Reply




All times are GMT -5. The time now is 04:34 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE