Chevelle Header report
so I am looking at different headers and wondering what will give me the most ground clearance.
So I guess my question is how low do your headers hang and did you space your motor mounts up when you installed the motor. What headers did you use? Pictures would be great.
http://www.racinginnovationandsupply...ers_p_319.html
Last edited by 72chevelle6.0; Sep 30, 2013 at 03:46 PM.
I doubt any headers out there will have more clearance though because with the doug's headers (using BRP style 1/8" plates with SBC mounts and stock frame mounts relocated) the collectors are within 1/8" of touching the floor pans.

I don't feel the Doug's headers were worth the $650 I paid for them. They did not fit without some massaging with a hammer and the coating didn't hold up to well on the lower parts that see road splashing.
I've seen people use Fbody headers with a little work to re-angle the collectors to point straighter back instead of kicking out. I would really like to try some 1 7/8" Texas Speed headers on mine.
Personally I wouldn't put shorty headers on my truck. Might as well save money and run stock manifolds unless the intended purpose is a show type car that needs to look good but not perform to it's potential.
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As Thunderstruck brought up, 4th gen headers may be an option. It is a totally different application, but for my Nova swap I was able to employ the infamous “Ebay SS 4th gen headers” with great success. It took some work with a buddy, a torch set and some 8’ lever arms to re-direct the headers straight. They fit almost perfectly, flow great, sounds great and look like I had custom headers made for the car. All for $170, a 12pack and a large pizza!
Before:
Overhead

Under Low

RH low

RH High

RH Front

LH Low

LH High

LH Side

After:
Overhead

Overhead 2

Under

RH Front

RH Side

LH Side

All the torch work caused quite a bit of the classic “rainbow” effect, but since I hated the polished look I took a pile of scotchbrite pads to pipes. The look is spot on perfect for me. And before a show I just have to give them a few quick scotchbrite wipes and they look good as new.
Before:


After:


I had to clearance:
around the brake distribution block on the frame as a primary was resting against it
the steering shaft was hitting a primary when the engine torqued
the number 1 primary is bent so close to the spark plug I had to make a special socket to get the plug out with a wrench
I have to use Kevlar boots on at least 4 plugs because the wire boots nearly touch or physically LAY ON the primaries (boots must be turned or replaced regularly as they burn through eventually)
passenger side was too close to the starter to remove it without loosening the header
one side dimpled itself on the upper A arm mount area
Obviously some of these might be due to not using the mounts they sell, but my biggest beef with them are the issues with how close the tubes are to the plugs for no reason.
I did not have time to try to return them or anything of the sort back then. I emailed their support with a lot of pictures and description of the issues and never got anything back. Maybe they took some of my advice? I am fairly certain I paid $600 plus oversize shipping from Summit for them.









