66 Chevelle project
Rear Seat upholstered to match fronts:


Cage back in:

Side glass in and front end assembled:

Dash in. Did black matte on the mai dash for contrast. Matte Blue on the upper dash to minimize glare. Don’t mind the steering wheel - it’s temporary. Gauges are Livorsi:

Rear almost done. Bumper is back on, but don’t have a pic. Inside the racetrack is matte black for contrast:





Dynamat in trunk and II MUCH filter in:



Finally up on cribbing blocks to start the wiring:



Got most of the dash and fuse-block part of the wiring harness finished yesterday. I should have some free time this week and hope to finish off the wire harness
- Doors - Get power, power windows, power locks and two sets of speaker wire. I already had holes for everything except speaker wire, so just need to enlarge
- Main power - Just received my roll of 1/0 welding wire today, so I can get that done. Unfortunately, my kit from American Autowire didn't have the MEGA fuses or block. I bought it so long ago, I doubt they'd send me one. I have a circuit breaker I can use, so no major loss. Routing the cable from the trunk should be fun.
- A/C binary or trinary switch. The binary switch Vintage Air sent me is female and needs to be male. Again, bought it a long time ago. Probably just have to buy one. Suggestion on binary vs trinary? The ECU already controls the fans and turns them on at 207
- Halo headlights. Gotta find a spot for the controlers
- Courtesy Lights. I'm not using the factory ones, but LED strips instead. I'm going to wait 'til I make sure everything works to tie the harness up and fabricate mounts for the LED strips
Pictures:
Had to cut a space next to the fuse block for the pedal wire, OBD and a couple other things:

Rear harness running behind the II MUCH filter:

Battery mount in and battery installed (delivered today):

Switches and the only left over wires. The one switch without a cover is for locks and the only place it would fit. The round switch on the bottom is for the wipers:

Only a couple engine bay wires left:

- Doors - Get power, power windows, power locks and two sets of speaker wire. I already had holes for everything except speaker wire, so just need to enlarge
- Main power - Just received my roll of 1/0 welding wire today, so I can get that done. Unfortunately, my kit from American Autowire didn't have the MEGA fuses or block. I bought it so long ago, I doubt they'd send me one. I have a circuit breaker I can use, so no major loss. Routing the cable from the trunk should be fun.
- A/C binary or trinary switch. The binary switch Vintage Air sent me is female and needs to be male. Again, bought it a long time ago. Probably just have to buy one. Suggestion on binary vs trinary? The ECU already controls the fans and turns them on at 207
- Halo headlights. Gotta find a spot for the controlers
- Courtesy Lights. I'm not using the factory ones, but LED strips instead. I'm going to wait 'til I make sure everything works to tie the harness up and fabricate mounts for the LED strips
Pictures:
Had to cut a space next to the fuse block for the pedal wire, OBD and a couple other things:

Rear harness running behind the II MUCH filter:

Battery mount in and battery installed (delivered today):

Switches and the only left over wires. The one switch without a cover is for locks and the only place it would fit. The round switch on the bottom is for the wipers:

Only a couple engine bay wires left:

With the pressure sensor input, the ECU should cycle the fans based on AC pressure, regardless of engine temperature.
If not, then I would use a trinary switch, which will allow you to trigger the fan relay, provided that the ECU is triggering the fan relay with a ground signal.
https://www.vintageair.com/universit...rinary-switch/
Andrew
With the pressure sensor input, the ECU should cycle the fans based on AC pressure, regardless of engine temperature.
If not, then I would use a trinary switch, which will allow you to trigger the fan relay, provided that the ECU is triggering the fan relay with a ground signal.
https://www.vintageair.com/universit...rinary-switch/
Andrew
The Best V8 Stories One Small Block at Time
I’m glad I came back to your thread as I will be tackling my wiring in the near future and this is very helpful!
Thank you for the updates! Looking forward to the finished product of all your hard work!
-Jim
1. Power steering (reservoir, pump, steering box and hydroboost)
a. Apparently, I didn't put sealant on the adapter going in the steering box, so I have a leak there
b. The reservoir drained pretty darn quick. My son filled it as fast as he could, but the reservoir ran dry
c. Once I shut it off, the fluid came rushing back into the reservoir and over-flowed
d. I bled it again by jacking the front up, turning the wheels from left to right 5 times and pressing the brake pedal three times. Still, the second time I fired it, same thing
2. I have a transmission leak somewhere.
a. Not from the tailshaft (I have a plug there), but somewhere at the front of the pan
b. Could be the dipstick as a I had a mother of a time filling the transmission and had fluid leak all over the place, but I think I cleaned it all up
3. No Tach signal
a. I'm using the tach signal from the LS bulkhead along with a pull-up resistor (5000 ohm, 1/4 watt) to the +12v from the same bulkhead and the tach is set to 4cyl
4. MIL (Check Engine Light) stays on. No idea why. And don't have a tuner to check. Hopefully it's not bad
Videos:
Last edited by Austin_Jim; Dec 21, 2022 at 06:23 PM. Reason: Video Links corrected
Question - Those of you using a GM ECM, are you getting the tach signal from the bulkhead connector? And are you using a pull-up resistor with +12v?
Question - Those of you using a GM ECM, are you getting the tach signal from the bulkhead connector? And are you using a pull-up resistor with +12v?
Andrew
First, this hose

I connected this from a black tube coming from the drivers side of the intake (which previously had a red cap on it) to the air intake between the throttle body and the MAF.
Second this one from the steam vent on the driver's side at the front of the intake valley:

To the radiator just below the upper radiator hose:

Do I have them correct?
Thanks,
Jim
The steam vent hose to the radiator is correct.
Andrew
If that is the case, should I just cap off the one on my intake?
Thanks,
Jim
The PCV system also needs a fresh air source and since you have a MAF sensor, it needs to be metered air.
So from the intake tube, after the MAF and before the throttle body to the nipple on the back of the driver's side valve cover. You can also T that line and connect the passenger side valve cover as well.
Andrew
The PCV system also needs a fresh air source and since you have a MAF sensor, it needs to be metered air.
So from the intake tube, after the MAF and before the throttle body to the nipple on the back of the driver's side valve cover. You can also T that line and connect the passenger side valve cover as well.
Andrew
Thanks,
Jim










