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Toolbox Turbo Sonoma Build

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Old Dec 15, 2016 | 12:51 PM
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Default Toolbox Turbo Sonoma Build

This build thread will document my Frankenstein Sonoma build
I finished the truck about 2 months ago and have been driving it for about a month.

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Truck: 1998 GMC Sonoma Stepside truck
Engine: Stock $300 gen 3 5.3 with LS6 valve springs, stock head gaskets, etc.
Rear end: Junkyard $120 Ford Explorer 8.8 3.73 limited slip disc brakes. Custom driveshaft and transmission yoke
Transmission: CD009 Nissan 350z 6 speed manual transmission mated to the 5.3 with an adapter kit made by yours truly (pictures can be seen below)
Turbo: Cragslist $120 Holset HX55 Semi turbo
Exhaust/ Piping: eBay LS S10 headers into food-grade stainless 2.5" merged into a single 3" then up into the turbo (in the tool box). 4" downpipe down and over the axle into a 4" muffler then out the back.
Fuel system: Walbro 450 in-tank pump. Siemens 60lb injectors. Stock fuel rail with return.
Turbo oiling: Feed is 4an from the engine. Return is 12an into a custom made catch can, then 10an into an electric Tilton gear oil pump then back up into the valve cover cap.
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Old Dec 15, 2016 | 12:56 PM
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This is where it all started; a $300 5.3, 150k miles
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HX55 semi turbo I found on Craigslist for dirt cheap:
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Headers and flywheel installed:
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Old Dec 15, 2016 | 12:56 PM
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This is where it all started; a $300 5.3, 150k miles
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HX55 semi turbo I found on Craigslist for dirt cheap:
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Headers and flywheel installed:
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This is the adapter kit I designed/ prototyped:
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Old Dec 15, 2016 | 12:59 PM
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I think you'll need some bigger holes in that toolbox.
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Old Dec 15, 2016 | 12:59 PM
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Engine installed:
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Old Dec 15, 2016 | 01:01 PM
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Catch can made by my cousin:
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Mocking up the hot side:
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Old Dec 15, 2016 | 01:04 PM
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More piping mockup. Some of these may be out of order:
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Old Dec 15, 2016 | 01:05 PM
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Ready to be TIG welded:
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Old Dec 15, 2016 | 01:06 PM
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Hardest part was getting the cold side piping around the wheel well:
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Old Dec 15, 2016 | 01:07 PM
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You keep posting pictures faster than I can complain about not enough pics
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Old Dec 15, 2016 | 01:08 PM
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Old Dec 15, 2016 | 02:07 PM
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What flywheel is that? or is it custom too?
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Old Dec 15, 2016 | 02:27 PM
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Flywheel, adapter plate, pilot bushing adapter and starter spacer/adapter are all custom. We will be selling it as a kit in the near future
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Old Dec 15, 2016 | 02:41 PM
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I was wondering the same thing about the flywheel. Nice looking piece!
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Old Dec 15, 2016 | 10:08 PM
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PM me when you get a $$$ number for the kit.
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Old Dec 16, 2016 | 01:05 PM
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Nice work!
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Old Dec 17, 2016 | 12:21 AM
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Excuse my ignorance. Why not a t56?
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Old Dec 17, 2016 | 02:21 AM
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Great idea of toolbox turbo. Do you recall the P/N and dimensions for the airfilter?

thanks,
Jim
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Old Dec 17, 2016 | 06:02 AM
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Originally Posted by codyvette
Excuse my ignorance. Why not a t56?
the nissan tranny is stronger and cheaper
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Old Dec 17, 2016 | 08:07 AM
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Originally Posted by truckdoug
the nissan tranny is stronger and cheaper
I get the stronger part, but is it going to be cheaper after needing the adapter kit which I imagine will be in the $500-$1000 minimum price range? My other concerns would be availability as the t56 is still able to be sourced used and brand new in varying forms, with a myriad of aftermarket support in parts and rebuild services.
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