Conversions & Swaps LSX Engines in Non-LSX Vehicles
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1987 944 Turbo --> LS

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Old 02-26-2018, 09:14 AM
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Well, the 5.3 is out and the 6.0 LS2 long block is in. The MEFI ECU went to the builder to be reprogrammed for the LS2 and was provided back with the long block. Still lots to do, but nothing in terms of “building”, mostly just assembling. When I installed the oil pan I used an Improved Racing oil pickup tube brace, so that’s different. I also rerouted the oil line to the remote filter housing which shortened it considerably and took out a bend. I also picked up an LS6 intake from a friend to use instead of the LS1 intake, that will hold me over until I figure out something better (Dorman LS2? FAST?).

I’ll either sell the 5.3 as a dead unit or crack it open and rebuild and use in another project, haven’t decided yet.

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Old 02-26-2018, 09:54 AM
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Glad to see this moving forward again!

I noticed what I think is the knock sensor on the side of the block with a large nut extending it further from the block behind the motor mount.

Is that right? Curious, if so, why?
Old 02-26-2018, 10:40 AM
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Originally Posted by DW SD
Glad to see this moving forward again!

I noticed what I think is the knock sensor on the side of the block with a large nut extending it further from the block behind the motor mount.

Is that right? Curious, if so, why?
Thanks! It's a good question I can't answer. Totally forgot to ask the builder why those are there, I'll send an email now to get clarification, thanks for the reminder. They're almost like a spacer, the sensor fits with or without them, all I can think is they would damp a knock occurence, not sure if it has something to do with how the MEFI system picks up a knock.

Update: Builder emailed back that the spacers are needed between the engine and knock sensors. Didn't explain why, I'd assume it is a MEFI thing.

Last edited by Chrenan; 02-26-2018 at 02:22 PM.
Old 02-26-2018, 04:11 PM
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Remind - was your 5.3 cast iron or AL?
Old 02-26-2018, 04:30 PM
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5.3 was aluminum as well Michael
Old 02-26-2018, 04:48 PM
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I was ready to do the Snoopy dance over the weight savings....I just went ahead and did it....retroactively.
Old 04-28-2018, 08:36 AM
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LS2 in and started! Around 4 bar cold idle oil pressure (58 psi) dropping to around 3 bar (43 psi) once the oil warmed a bit. No bad noises. Still lots of little things to do, but a big step.


Old 05-21-2018, 08:47 AM
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So I’ve got a brutally hard cold start condition. Takes a ton of cranking before it catches. Once warm engine will restart fine.

I figured maybe it was the long coil extensions and long plug wires weakening spark, so I went with the stock wires and coil location, no luck. Checked fuel pressure, solid 58 at rail before and during starting and while running.

Then I pulled out the multimeter. I think my MEFI 5a ECM may be the issue. My signal voltage at the coolant temperature and intake temperature sensors were less than 1v (should be 5v). Voltage at MAP and TPS was good at 5v. Grounds at all these sensors were strong, over 12v.

I worked my way back from the sensors to the ECM, at the ECM the signal voltage being sent out to sensors were:

Pin J2-39 (cam) 5v - good
Pin J2-43 (crank) 5v - good
Pin J2-44 (TPS) 5v - good
Pin J2-62 (IAT) 0.2v - bad
Pin J3-39 (MAP) 5v - good
Pin J3-55 (coolant temp) 0.89v - bad

So something is up with signal voltage for both my intake temp sensor and my coolant temp sensor at the ECU, I was expecting 5v and got less than 1v. This is an ECM that came with the original used engine I bought which turned out to have a knock, so no surprise really the ECM may also be junk.

Quickest thing to get me up and running would be a replacement MEFI 5a ECM or possibly repair the current one. But if I have to change is it worth sticking with MEFI? I’d rather have an OEM computer or Holley HP Tuners. Those would require running a new harness, but that’s a weekend of work, not too bad at all. Any opinions?
Old 05-21-2018, 10:49 AM
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Not sure your mode of testing or where you're getting info from...but the ecu does not send out 5v to sensors as such.

3 wire sensors will typically have a 5v regulated supply, a clean signal ground and then a return voltage to the ecu which will be variable 0-5v.

2 wire temperature sensors would typically have one side to the clean signal ground and the other will be a signal return to the ecu. The sensor is basically a variable resistor.
Now that signal return will often have an internal pullup to 5v, but it is not technically a 5v supply but it may measure close to 5v if you place a digital voltmeter across that and ground when the sensor is NOT plugged in.

If the sensor is plugged in, then you would expect to see a voltage between 0-5v, depending on the actual temperature.

So what you're seeing above sounds quite reasonable, depending on the specifics of the wires you are testing.

but really, it would be much easier to plug in a diagnostic scanner and view live data to see if any sensors are unhappy or odd and check for any fault codes indicating the ecu is not happy.
Old 05-21-2018, 11:16 AM
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That’s good info, thanks for that! Makes sense then where I’m seeing 5v, since those are multi wire sensors, whereas as the two temperature ones are 2 wire. So if that’s not the issue I’ll have to look at something else. But I’m not sure what at this point, the basic stuff, fuel/air/spark I’ve checked. Once started everything seems normal. It’s just cold starts. That is a problem with MEFI 5, there’s no easy scanner that I know of, MEFI 4 there was.
Old 05-21-2018, 11:32 AM
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You're using an LS motor with a factory ecu ?

There will be many generic OBD readers etc you could use.
Old 05-21-2018, 11:34 AM
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A quick google of MEFI5 ? I've never heard of it before.

http://mefi5.com/

Do you have a wiring diagram of your setup or whaetever ecu you have ?

Has it ever been tuned correctly for your motor etc ?
Old 05-21-2018, 11:38 AM
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Or this ?

http://www.mefipro.com/index-mproscan.html
Old 05-21-2018, 11:59 AM
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Yes I have a wiring diagram for my harness and manual for MEFI 5 ECU that shows all the pins. MEFI was reprogrammed for LS2 by the company that built the long block.

That $350 scanner option would be good I might pick that up. The other option was only for MEFI 4.
Old 05-21-2018, 12:04 PM
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Originally Posted by Chrenan
Yes I have a wiring diagram for my harness and manual for MEFI 5 ECU that shows all the pins. MEFI was reprogrammed for LS2 by the company that built the long block.

That $350 scanner option would be good I might pick that up. The other option was only for MEFI 4.
It seems to be some sort of universal setup, so can you not simply hook up a laptop with a suitable cable to gain some diagnostics ? Have you spoken to the suppliers ?
Is this software for that setup ?

http://www.mefipro.com/index-m9.html

$350 is a huge amount for a code reader or scanner for a single application.
Old 05-21-2018, 12:23 PM
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Yeah that’s the software for MEFI, pricey and specific unfortunately. Haven’t heard back yet from the supplier, just emailed this weekend.
Old 05-21-2018, 02:37 PM
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You have to pay for the software as well as the ecu ? It looks like some sort of hacked OEM ecu then ?

How much is their tuning software ? I don't see any prices on their site.

If it was based around an OEM ecu, does it give any standard OBD info via the DL16 connector on the harness ? Or is that not even present ?

ie, so you could just use any generic OBD code and data scanner ?
Anything that can give you data like that rather than trying to mess about reading voltages etc with a voltmeter, would be useful.
Old 05-21-2018, 03:16 PM
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No, no chance of me reading with OBD, it’s a 6 pin diagnostic port, not a 16 pin OBD style. Unless I switch to a more “normal” ECU and harness I can work with myself.
Old 05-21-2018, 03:52 PM
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Seems like, in the long run, you'd be better off switching over to something that is more user friendly.....mine's just a street car. But I intentionally went with a bone stock crate engine and stock OEM ECU. And I've got bone stock drivability, emissions and fuel mileage. Just what I wanted.
Old 05-21-2018, 04:12 PM
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I’m leaning that way. Not sure what the “best” would be for me, OEM or something like HP Tuners. Megasquirt is a little too do it yourself for me, and MOTEC is too expensive.


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