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A/C compressor options

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Old Dec 30, 2018 | 10:22 AM
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Default A/C compressor options

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R4 compressors keep leaking
Need input on whether to switch styles or look down other avenues.....

Long version:
A little over a year ago, I swapped an 01 Ls1 into an 86 Chevrolet S-10 single cab. I daily drive this think about 50-60 miles each day, and plan to continue to do so.
The truck originally came with manual steering, no A/C whatsoever and manual brakes. I converted the steering and brakes over to power, then bought a donor truck for the A/C components. The only used components I used were the Evaperator box and controls. The rest were bought new/reman such as the compressor, condenser and dryer.
I figured I would just mimic the original A/C system that would come with the truck and go back with an R4 style compressor using R134.
Onto the issue......Ive been through both a reman oreilly special compressor and recently went through a brand new A/C Delco compressor. They are not blowing, but leaking around where the cases bolt together. I could keep adding refrigerant, but Im looking for a permanent solution.
Ive tried two style mounts, both manual tensioned style, and spring loaded style. Im about to the point that I want to switch to a different style compressor. Are Sanden style compressors better or more reliable/efficient? Are there better options? It will not be run through the LS computer.

Last edited by RebelRider; Dec 30, 2018 at 12:38 PM.
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Old Dec 30, 2018 | 11:21 AM
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The Sanden style compressor is simple and hearty. Two styles to consider are the SD508 and SD7. The SD 7 is the smallest of the two and will cool the cab easily. You will have two problems, first is mounting. The Sanden will not fit in the mount you have now and second, it's a stand alone unit that's either on or off with no real ECU input. This means when your nose starts running reach over and turn the A/C off for a while.
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Old Dec 30, 2018 | 11:53 AM
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Originally Posted by 33willys
The Sanden style compressor is simple and hearty. Two styles to consider are the SD508 and SD7. The SD 7 is the smallest of the two and will cool the cab easily. You will have two problems, first is mounting. The Sanden will not fit in the mount you have now and second, it's a stand alone unit that's either on or off with no real ECU input. This means when your nose starts running reach over and turn the A/C off for a while.
Thanks for the input. Yes, I understand I will have to change mounts. This doesnt make me too happy since I spent $200 on the current one. Ive linked the mount I plan on using below. It uses the SD508. Is the 508 more efficient than an R4? I can literally feel the A/C drag the motor down when it kicks on.

The R4 doesnt use ECU input either. Does the Sanden use a standard cycle switch also?


Sanden 508 LS1 Camaro A/C Air Conditioner Compressor Bracket Kit LS LSX AC https://www.amazon.com/dp/B078XPBYD1/ref=cm_sw_r_cp_api_i_FtqkCbBT0WY92
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Old Dec 30, 2018 | 12:31 PM
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The Sanden is a simple 12V clutch, fixed displacement.
One other consideration, is your current system set up for R12 or R134a?
You really don't need the ecu controlling it, just the request and thermostat.
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Old Dec 30, 2018 | 12:37 PM
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Originally Posted by garys 68
The Sanden is a simple 12V clutch, fixed displacement.
One other consideration, is your current system set up for R12 or R134a?
You really don't need the ecu controlling it, just the request and thermostat.
Yes, its currently set up for and running R134. It works good other than leaking and the massive power drag. Im in Southeast Texas, so it gets ran often. I do wish I hadnt tuned my A\C out of my ECU, so that it would turn my fans on automatically with the A/C.

Edit: I should have mentioned, the current set-up is stand alone and not run through the ECU.
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Old Dec 30, 2018 | 12:41 PM
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Just run the fans on a trinary switch instead of the binary.
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Old Dec 30, 2018 | 12:49 PM
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Originally Posted by garys 68
Just run the fans on a trinary switch instead of the binary.
Ive considered that in the past, but thats basically the same concept as having them on with the A/C signal. I want them to turn off on the highway.
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Old Dec 30, 2018 | 01:17 PM
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The pressure setpoint for the compressor and the fans with the trinary are considerably different. You'll find that the fans come on only when needed. Also with the high pressure compressor turnoff, you'll definitely want the fans on. With the airflow at hiway speed, they don't run nearly as much.
My current setup is 2 fans, one controlled by the ecu (low setpoint) and the other controlled by the trinary and/or a variable temp switch(high setpoint). I used to have the ecu control the high setpoint but that can trigger a cel with the trinary also feeding it.
Works great.
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Old Dec 30, 2018 | 01:35 PM
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Originally Posted by garys 68
The pressure setpoint for the compressor and the fans with the trinary are considerably different. You'll find that the fans come on only when needed. Also with the high pressure compressor turnoff, you'll definitely want the fans on. With the airflow at hiway speed, they don't run nearly as much.
My current setup is 2 fans, one controlled by the ecu (low setpoint) and the other controlled by the trinary and/or a variable temp switch(high setpoint). I used to have the ecu control the high setpoint but that can trigger a cel with the trinary also feeding it.
Works great.
Interesting. Do you remember where you sourced the switch? I know theyre all over eBay.
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Old Dec 30, 2018 | 01:41 PM
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I got mine from the AC kit supplier, Classic Auto Air for one, Vintage Air for the other.
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Old Dec 30, 2018 | 01:50 PM
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Originally Posted by garys 68
I got mine from the AC kit supplier, Classic Auto Air for one, Vintage Air for the other.
Thanks. Did they supply a wiring diagram for it? The only one I have found is very vague.
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Old Dec 30, 2018 | 01:54 PM
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Originally Posted by garys 68
Also with the high pressure compressor turnoff, you'll definitely want the fans on.
What do you mean by this? My system does not have a high pressure switch. Only a low pressure switch. Only the 4.3 trucks had a high also.
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Old Dec 30, 2018 | 02:01 PM
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Vintage Air
https://www.vintageair.com/instructi.../11086-VUS.pdf
Cant find classic, but its somewhere there.
https://www.classicautoair.com/shop/trinary-switch/
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