Designing headers in SolidWorks
http://forums.hybridz.org/showthread...=116979&page=3
User MonsterZ on the Hybrid Z forum used an interesting product for his header tube mockup.
I've uploaded pics so you don't have to register and log in.
The material is called Clavalfex, manufactured by a company in Cleveland OH. It's used for piping and wiring insulation and holds its shape when bent and is quite rigid.
http://www.clevaflex.com/about.php
He spent under $100 for all of it.
Why do I know this? Because my engineer has come up with some amazing parts that couldn't be made due to machining issues, bend radius problems or flat out too much to manufacture.
For the record, here are our production headers, never modeled up in solidworks, but made on the car with off the shelf bends:

Tyler


