Forced Induction Superchargers | Turbochargers | Intercoolers

Procharger twin intercooler installation

Thread Tools
 
Search this Thread
 
Old Mar 13, 2010 | 04:26 PM
  #1  
-Q-'s Avatar
-Q-
Thread Starter
TECH Fanatic
iTrader: (10)
 
Joined: Mar 2003
Posts: 1,106
Likes: 2
From: St Simons Isl, GA
Default Procharger twin intercooler installation

Guys, I am having a hell of a time trying to figure out how to mount these twin intercoolers. I must be missing something here, because I've searched and I haven't been able to find anyone else asking this same question...hoping its something easy I'm just not seeing...

I have held the intercoolers up to the radiator support, and I marked the holes where I need to drill for the mounting bolts. Drilled the holes, no problem. How in Gods name do you get the bolts in there to drop them down from the topside?!?! I've looked at every angle imaginable, and I just don't see it. I can barely get my fingers in there, much less feed a bolt up, slide it over, stand it up, and drop it down. What am I missing? How big of a hole did you guys have to drill for this?

TIA
Reply
Old Mar 13, 2010 | 10:39 PM
  #2  
-Q-'s Avatar
-Q-
Thread Starter
TECH Fanatic
iTrader: (10)
 
Joined: Mar 2003
Posts: 1,106
Likes: 2
From: St Simons Isl, GA
Default

Finally got it figured out...thank God for my wife's tiny hands. I would have had to fabricate something if it weren't for her...
Reply
Old Mar 15, 2010 | 09:56 AM
  #3  
lo_jack's Avatar
TECH Enthusiast
iTrader: (27)
 
Joined: Aug 2005
Posts: 741
Likes: 0
From: Anheuser Busch, Houston Texas
Default

Is there any chance you can post a pic of your mounts for future reference?
Reply
Old Mar 15, 2010 | 01:22 PM
  #4  
Evaporate's Avatar
TECH Enthusiast
20 Year Member
Liked
iTrader: (22)
 
Joined: Apr 2004
Posts: 680
Likes: 0
Default

Glad u got it done.

On a side note, about how many lbs of boost will you be running? I might consider going this route for an intercooler cuz I don't want to cut stuff up. Does what you have installed now look like it'll have issues with ground clearance?
Reply
Old Mar 15, 2010 | 01:22 PM
  #5  
-Q-'s Avatar
-Q-
Thread Starter
TECH Fanatic
iTrader: (10)
 
Joined: Mar 2003
Posts: 1,106
Likes: 2
From: St Simons Isl, GA
Default

Sure, I could take a pic. It pretty much looks just like the install from the manual or the GM High Tech Performance article, though. If you have large hands like I do, you might want to enlist some help...there's no way I could have done it myself.
Reply
Old Mar 15, 2010 | 01:25 PM
  #6  
-Q-'s Avatar
-Q-
Thread Starter
TECH Fanatic
iTrader: (10)
 
Joined: Mar 2003
Posts: 1,106
Likes: 2
From: St Simons Isl, GA
Default

Originally Posted by Evaporate
Glad u got it done.

On a side note, about how many lbs of boost will you be running? I might consider going this route for an intercooler cuz I don't want to cut stuff up. Does what you have installed now look like it'll have issues with ground clearance?
The twin intercoolers have a pretty decent reputation for getting the job done, and there's always meth. I'm planning on no more than 8 psi until I can get a meth kit, and then maybe another pound or two max before I forge the bottom end. Ground clearance looks great...nothing from the kit hangs any lower than the bottom of the oil pan, and if you're scraping that then you've got other problems, LOL.
Reply
Old Mar 15, 2010 | 01:29 PM
  #7  
Evaporate's Avatar
TECH Enthusiast
20 Year Member
Liked
iTrader: (22)
 
Joined: Apr 2004
Posts: 680
Likes: 0
Default

Ok thanks, that's what I heard too, might be in my near future, even though I'm running a vortech.
Reply
Old Mar 15, 2010 | 02:03 PM
  #8  
josepy121380's Avatar
TECH Regular
iTrader: (21)
 
Joined: Apr 2005
Posts: 492
Likes: 0
From: WISCONSIN
Default

I am still running the twin 3.5's also. I do not want to cut up the front on my car for a front mount. Not worth it IMO. Plus I will be adding meth in the future.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Mar 15, 2010 | 02:43 PM
  #9  
EPP's Avatar
EPP
FormerVendor
iTrader: (22)
 
Joined: Mar 2003
Posts: 13,063
Likes: 2
Default

http://www.exoticperformanceplus.com...Car.php?car=54

We ran 16 psi of boost on this C5 Corvette, with the addition of methanol injection. The twin intercoolers on it are nearly identical to the ones that are for the f body. Bob
Reply
Old Mar 15, 2010 | 04:15 PM
  #10  
Evaporate's Avatar
TECH Enthusiast
20 Year Member
Liked
iTrader: (22)
 
Joined: Apr 2004
Posts: 680
Likes: 0
Default

Bob, I noticed the IC's in that vette were standing vertical as opposed to the horizontal placement in the fbodies. Wouldn't it be less effective the vette's way? It does seem like it would make for better clearance.
Reply
Old Mar 16, 2010 | 07:31 AM
  #11  
EPP's Avatar
EPP
FormerVendor
iTrader: (22)
 
Joined: Mar 2003
Posts: 13,063
Likes: 2
Default

Originally Posted by Evaporate
Bob, I noticed the IC's in that vette were standing vertical as opposed to the horizontal placement in the fbodies. Wouldn't it be less effective the vette's way? It does seem like it would make for better clearance.
They probably are slightly less effective in a vertical position, but due to space constraints I am sure it was necessary to position the intercoolers in the vertical position. Bob
Reply
Old Mar 16, 2010 | 10:03 AM
  #12  
KS91Z28's Avatar
On The Tree
 
Joined: Jan 2010
Posts: 112
Likes: 1
From: Olathe, KS
Default

The Vettes get air coming in through the brake ducts in the front bumper whereas the F-Bodies have to scoop the air up from underneath the car. That's why the Corvette intercoolers are vertical and the F-bodies are horizontal.
Reply
Old Mar 16, 2010 | 02:24 PM
  #13  
Evaporate's Avatar
TECH Enthusiast
20 Year Member
Liked
iTrader: (22)
 
Joined: Apr 2004
Posts: 680
Likes: 0
Default

Oh ok, good info. Thanks guys.
Reply




All times are GMT -5. The time now is 11:58 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE