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piston ring gap?

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Old Jun 9, 2010 | 04:58 PM
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Default piston ring gap?

Aite got some manley rings and the paper says to gap the top ring at .055 and the second at .025 but ive always heard the second gap should be bigger than the first so not to trap gases. i called manley they said to cotact total seal and they told me .055 on the top and .035 on the second... so what should they be at? 3.905 bore mahle pistons t76 16-18ish pounds

thanks
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Old Jun 9, 2010 | 08:11 PM
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Total Seal has a chart here:

http://www.totalseal.com/TechPage.as...plessPistRings

For your application I would use the "Nitrous 150HP+" settings but add in a bit more clearance for safety on those long roll races:

Top Ring: Bore X .008". Your Bore 3.905" X .008" = .032" (rounded up from .03124")
I'd add .008" and gap them at .040".


2nd Ring: Bore X .0055". Your Bore 3.905" X .0055" = .022" (rounded up from .0214")
I'd add .003" and gap them at .025" (as they indicated).

Oil Ring: minimum shown on chart + I recommend adding .007 = .022"

There are 2 schools of thought on top ring gap size vs. 2nd ring. I would go with the mfg. of the ring's recommendation. But .055" for the top is damn large.

Jim
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Old Jun 12, 2010 | 10:53 PM
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Sounds pretty large to me too, I gaped mine to .025 and bottom to .020 I think
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Old Jun 13, 2010 | 03:02 AM
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My total seals were gapped at .027 top, .023 bottom. 3.905 bore.
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Old Jun 13, 2010 | 03:33 AM
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Default how much can i spry

Originally Posted by DeltaT
Total Seal has a chart here:

http://www.totalseal.com/TechPage.as...plessPistRings

For your application I would use the "Nitrous 150HP+" settings but add in a bit more clearance for safety on those long roll races:

Top Ring: Bore X .008". Your Bore 3.905" X .008" = .032" (rounded up from .03124")
I'd add .008" and gap them at .040".


2nd Ring: Bore X .0055". Your Bore 3.905" X .0055" = .022" (rounded up from .0214")
I'd add .003" and gap them at .025" (as they indicated).

Oil Ring: minimum shown on chart + I recommend adding .007 = .022"

There are 2 schools of thought on top ring gap size vs. 2nd ring. I would go with the mfg. of the ring's recommendation. But .055" for the top is damn large.

Jim
my piston rings gap:
for the top 0.018 & the 2nd ring 0.020
how much can i spry ??
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Old Jun 13, 2010 | 07:43 PM
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i was thinking .045 top .030 2nd and .020 for the oil rings

sound good?
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Old Jun 13, 2010 | 07:55 PM
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Thoes numbers sound quite large. I'd be worried about oil consumption. Granted, the rings need the proper spacing to expand and seal properly. I'm looking at running 17-18psi on my forged 370 and top ring is a hellfire gapped to .024 and .026 for the 2nd I believe.
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Old Jun 13, 2010 | 08:02 PM
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I always do the second ring slightly larger then the first. Most of our turbo ls motors are .020-.026 depending on bore size.
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Old Jun 13, 2010 | 10:54 PM
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Originally Posted by same o'j
my piston rings gap:
for the top 0.018 & the 2nd ring 0.020
how much can i spry ??
I wouldn't go past a 50 shot with those tight gaps. You can feel that, and it should last if you have a solid tune and good gas, IMO.

Jim
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Old Jun 13, 2010 | 10:58 PM
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Originally Posted by 02anti_vnm
i was thinking .045 top .030 2nd and .020 for the oil rings

sound good?
Definitely on the conservative side but you won't have ring-butting trouble. I did add a safety measure into the numbers I quoted you, and as mentioned, too big can lead to oil control issues which will lead to detonation.

Jim
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Old Jun 13, 2010 | 11:19 PM
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.025 .030 .020?

Thank you jim you've been a great help!
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Old Jun 14, 2010 | 03:37 PM
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.040" Top
.025 2nd
.022 Oil

That's my recommendation based on the Total Seal site calculations and your proposed boost level.

Speed-Pro advocates a larger 2nd-ring gap for their rings, but since you have Total Seal, I would expect they know their rings better, so I would hate to second guess them.

Jim
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Old Jun 14, 2010 | 04:35 PM
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ok thanks jim!
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Old Mar 19, 2016 | 06:29 PM
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I have.016 and 0.18 fresh build. Will 7 pounds of boost put me at risk?
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Old Mar 21, 2016 | 03:37 AM
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Better safe than sorry but unless it's a gapless top .040'' is WAY too much gap unless you have 4 nitrous kits on top of 80 psi of boost. IMO .026'' top is pretty safe... Past .030 is HUGE... .016 would make me a little nervous but on under 10 psi with a really good tune and E85 it might be ok. I'd be really careful tho..
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Old Mar 21, 2016 | 05:46 AM
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too tight is always a big risk.

Too loose....no big deal really.

I know where I'll always side.
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Old Mar 21, 2016 | 06:43 AM
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I always recommend standard windshield washer fluid injection on cast pistons. The water will keep piston temps down by a huge margin and the same with the top ring, keeping the rings from expanding too much from heat and causing destruction.
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Old Mar 21, 2016 | 07:51 AM
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Originally Posted by JoeNova
I always recommend standard windshield washer fluid injection on cast pistons. The water will keep piston temps down by a huge margin and the same with the top ring, keeping the rings from expanding too much from heat and causing destruction.
totally agreed, washer fluid makes a huge difference

i have so many untouched motors on methanol going fast with no issues

now im tuning my pump only truck and butted rings twice easily
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Old Mar 21, 2016 | 11:30 AM
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Originally Posted by blue00ZZleeper
Thoes numbers sound quite large. I'd be worried about oil consumption. Granted, the rings need the proper spacing to expand and seal properly. I'm looking at running 17-18psi on my forged 370 and top ring is a hellfire gapped to .024 and .026 for the 2nd I believe.
The top two rings have nothing to do with oil consumption. The oil rings, bore finish and skirt wear do. Blow by yes, oil consumption...nope.
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Old Mar 21, 2016 | 03:13 PM
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Originally Posted by JoeNova
I always recommend standard windshield washer fluid injection on cast pistons. The water will keep piston temps down by a huge margin and the same with the top ring, keeping the rings from expanding too much from heat and causing destruction.
What brand/type of washer fluid do you guys run? I've heard rumors about additives found in some causing more harm than good.
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