Forced Induction Superchargers | Turbochargers | Intercoolers

Where to get a custom intercooler?

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Old Mar 19, 2011 | 10:57 PM
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Default Where to get a custom intercooler?

I am looking for an air to air, but the space I have to use is only 16.25 X 12.50. I can not find one that size (or smaller) off the shelf. Where can I find one this size or have one custom made?

Thx
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Old Mar 20, 2011 | 01:25 AM
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Try extreme turbo systems (ETS). I had one made there. They are known more as an import place but they make lots of intercoolers for custom setups and domesics.
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Old Mar 20, 2011 | 01:36 AM
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Try Bell. you can get them to make it, or buy a core and do the tanks yourself.

http://www.bellintercoolers.com/
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Old Mar 20, 2011 | 08:32 PM
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I will look into those. Thx

It is amazing how much of a $$$ spread in intercoolers there is. I have seen some over $1500 and others for $49.00.

Maybe I should ditch the air to air and go air to water. Not as attractive but functional and cheap.
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Old Mar 20, 2011 | 08:37 PM
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Unless you're building a track only car I wouldn't recommend an water to air. It won't be cheaper or more functional in the long run. If you're building a straight drag car maybe.
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Old Mar 21, 2011 | 03:21 PM
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Originally Posted by 20lbbooster
Unless you're building a track only car I wouldn't recommend an water to air. It won't be cheaper or more functional in the long run. If you're building a straight drag car maybe.
Why not?
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Old Mar 21, 2011 | 09:34 PM
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I'd also go A2A and I am happy with Bell.

Jim
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Old Mar 22, 2011 | 07:35 AM
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Originally Posted by fuzzyjk
Why not?
Because your cooling medium on the liquid side will eventually warm up over time. People use them at the track because they can pack their resevoir(s) full of ice or dry ice and really cool their charge, but on a car that sees extended driving, that ice or dry ice will melt and your cooling won't be as effective.
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Old Mar 22, 2011 | 11:28 AM
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Give us a call and we can get a Chiseled A2A setup that will work.
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Old Mar 22, 2011 | 12:22 PM
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Originally Posted by 20lbbooster
Because your cooling medium on the liquid side will eventually warm up over time. People use them at the track because they can pack their resevoir(s) full of ice or dry ice and really cool their charge, but on a car that sees extended driving, that ice or dry ice will melt and your cooling won't be as effective.
See thats where your wrong. That is what a heat exchanger is for. I have A2W intercoolers on quite a few cars and the air temps driving around and highway bombing never get above 100 degrees, and that is with no ice. With Ice we have seen as low as 38 degree air temps.
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Old Mar 22, 2011 | 12:52 PM
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Originally Posted by GoldRust
See thats where your wrong. That is what a heat exchanger is for. I have A2W intercoolers on quite a few cars and the air temps driving around and highway bombing never get above 100 degrees, and that is with no ice. With Ice we have seen as low as 38 degree air temps.
Yeah, I understand what you're saying about running the heat exchanger but from what the OP is saying that he has a size restraint and he's trying to keep the price low. I know a liquid to air setup can be badass but it's not for everyone.

Either way...there are solutions for him out there.
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Old Mar 22, 2011 | 04:03 PM
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Originally Posted by GoldRust
See thats where your wrong. That is what a heat exchanger is for. I have A2W intercoolers on quite a few cars and the air temps driving around and highway bombing never get above 100 degrees, and that is with no ice. With Ice we have seen as low as 38 degree air temps.
X2....also when your not in boost, the intercooler itself is also a heat exchanger.
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Old Mar 23, 2011 | 11:07 PM
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I can run a water to air if need be, as I can run all the coolant lines through the tunnel. The space I have to put the intercooler in the back (where the engine is) is only roughly 16x13. I have other spaces it could go with it but I am looking for "look" as much as functionality. I would like to keep the cost reasonable if possible too.
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Old Mar 24, 2011 | 03:01 AM
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So given that you are dealing with a rear engine car then maybe the water/air is a better route. Here's the thing, on the intercooler itself, water to air is very efficient, the problem is heat soak. At some point, the water will be hotter than ambient air, and will lose it's ability to remove heat and will become ineffective. Because you are rear engined however, using a decent sized radiator just for the intercooler water, you may be able to beat this trend, or at least slow it down. It's just alot more components involved to make it work. Pump, hoses, radiator,fan for radiator,intercooler,etc... and if you ever have an intercooler rupture, you have water straight into your motor. (happened to me in a marine application) I think it's the best route given your size restraints and probably the amount of air you can actually get through a rear mounted air to air cooler.
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