Forced Induction Superchargers | Turbochargers | Intercoolers

Welding Sch 10 Stainless with SS Flux Core ad 75/25

Thread Tools
 
Search this Thread
 
Old 05-10-2013, 02:45 PM
  #1  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default Welding Sch 10 Stainless with SS Flux Core ad 75/25

of course the wire is 'dual shield' or 'double shield' etc

i dont have ready access to a tig machine or a person who can tig however, after speaking with a couple welders about this, ive come to the conclusion that a .035 flux core stainless wire (more specifically 308LT1- 4) will work quite well with the 75/25 gas i have as well.

this is all for welding on 304 stainless pipe.

what would like to know is if anyone here has used such a setup and if so: how did it work out?

Old 05-10-2013, 02:47 PM
  #2  
TECH Junkie
iTrader: (50)
 
oange ss's Avatar
 
Join Date: Jan 2005
Location: Texas
Posts: 3,229
Likes: 0
Received 5 Likes on 4 Posts

Default

don't need gas with flux core wire..
Old 05-10-2013, 03:23 PM
  #3  
TECH Regular
 
jridenour31's Avatar
 
Join Date: Nov 2007
Posts: 485
Likes: 0
Received 1 Like on 1 Post

Default

Lol thank you Captain Obvious.
Old 05-10-2013, 03:30 PM
  #4  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by oange ss
don't need gas with flux core wire..
..not necessarily true...

just so the know it alls dont kill my thread, here:
http://www.lincolnelectric.com/en-us...lectrodes.aspx

anyways, question stands.
Old 05-10-2013, 10:21 PM
  #5  
TECH Resident
iTrader: (3)
 
25thhawk's Avatar
 
Join Date: Jul 2003
Posts: 813
Likes: 0
Received 1 Like on 1 Post

Default

I use a tri-mix when welding 304SS exhaust. But I use mig wire, not flux core.
Old 05-11-2013, 09:37 AM
  #6  
11 Second Club
iTrader: (15)
 
needaz28's Avatar
 
Join Date: May 2007
Location: tucson
Posts: 349
Likes: 0
Received 0 Likes on 0 Posts

Default

a tri mix. ? never heard of that. interested in this as well..
Old 05-11-2013, 10:53 AM
  #7  
TECH Resident
iTrader: (12)
 
gjohnsonws6's Avatar
 
Join Date: Aug 2009
Location: Litchfield Park AZ
Posts: 975
Received 106 Likes on 82 Posts

Default

I have run both 75/25 and tri mix with the dual shield ss core wire. The tri mix burns hotter and cleaner.
Old 05-11-2013, 12:49 PM
  #8  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by needaz28
a tri mix. ? never heard of that. interested in this as well..
Argon, CO2, and Oxygen
Old 05-11-2013, 12:50 PM
  #9  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by gjohnsonws6
I have run both 75/25 and tri mix with the dual shield ss core wire. The tri mix burns hotter and cleaner.
what wire were you using?
Old 05-11-2013, 01:20 PM
  #10  
TECH Resident
iTrader: (12)
 
gjohnsonws6's Avatar
 
Join Date: Aug 2009
Location: Litchfield Park AZ
Posts: 975
Received 106 Likes on 82 Posts

Default

Blue max. Tri mix helium,argon,carbon dioxide.
Old 05-12-2013, 01:00 AM
  #11  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by gjohnsonws6
Blue max. Tri mix helium,argon,carbon dioxide.
what designation? i know a lot of them have more subtle differences that arent easily noticed but id like to know for my own knowledge. the welder ive been talking to said that pretty much any flux core stainless would work well but thats quite broad..lol. sorry to be nit picky, just wanting a clear picture of your experience is all . eg: how stable the arc was, how easily the puddle formed and moved, slag formation or lack there of

ive seen the argon, co2, o2 mixture (90,8,2) pop up quite a few times as well doing research on this. it might an older 'go to' mixture but thats what ive run in to.
Old 05-13-2013, 12:35 AM
  #12  
TECH Resident
iTrader: (12)
 
gjohnsonws6's Avatar
 
Join Date: Aug 2009
Location: Litchfield Park AZ
Posts: 975
Received 106 Likes on 82 Posts

Default

I would get the blue max to match the series of material you have. I do not remember the ratios on the tri mix but I remember it containing the 3 I mentioned and it was spray transfer not short arc. It worked very well in out of position conditions. Slag peels off by itself really but I would wire brush if making multiple passes. It was very controllable and had a nice arc. I think you would be better off using the 75/25 and short arc tho with the schedule 10 thickness. Get some and practice, see how it works for you. I would also backpurge too.
Old 05-13-2013, 12:32 PM
  #13  
TECH Addict
iTrader: (6)
 
Sarg's Avatar
 
Join Date: Aug 2011
Location: Atlanta, GA
Posts: 2,838
Likes: 0
Received 3 Likes on 3 Posts
Default

Another option that is somewhat controversial to backpurging is solar flux. Some say that it LmightL damage the turbo. I have always done tig and backpurged, but I thought I would mention it. Gotta be better than nothing.
Old 05-13-2013, 10:51 PM
  #14  
Staging Lane
 
Koondog's Avatar
 
Join Date: Aug 2010
Posts: 54
Likes: 0
Received 1 Like on 1 Post
Default

What is it that you are welding? The materials you are using are only a small part of the puzzle. If you want to maintain any quality of your stainless you better stay away from MIG welding unless you have an experienced stainless Mig welder and your fitting will have to be as close to perfect as possible. A modular spray transfer would be ideal. ALWAYS PURGE STAINLESS IF POSSIBLE, this is a very commonly overlooked and important step.

If its an exhaust and you dont care what it looks like and aren't worried about it rusting out in a year or two, go for it.

Another option would be to tack it together with your mig welder and send it to a TIG welder to finish up.... If possible that is.

Last edited by Koondog; 05-13-2013 at 11:05 PM.
Old 05-14-2013, 05:43 PM
  #15  
TECH Veteran
Thread Starter
iTrader: (12)
 
Wnts2Go10O's Avatar
 
Join Date: Dec 2004
Location: Rockville, MD
Posts: 4,354
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by Koondog
What is it that you are welding? The materials you are using are only a small part of the puzzle. If you want to maintain any quality of your stainless you better stay away from MIG welding unless you have an experienced stainless Mig welder and your fitting will have to be as close to perfect as possible. A modular spray transfer would be ideal. ALWAYS PURGE STAINLESS IF POSSIBLE, this is a very commonly overlooked and important step.

If its an exhaust and you dont care what it looks like and aren't worried about it rusting out in a year or two, go for it.

Another option would be to tack it together with your mig welder and send it to a TIG welder to finish up.... If possible that is.
turbo manifolds, hence why i asked the question in this forum. i am asking about the flux core wire because it has a much lower (at least that is my interpretation) chance of bringing the chrome in the stainless out of the material. the flux core keeping the carbon from mixing with the chromium.

i thought about tacking then taking to someone to tig but there isnt really anyone around here.



Quick Reply: Welding Sch 10 Stainless with SS Flux Core ad 75/25



All times are GMT -5. The time now is 01:42 AM.