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Finished the Intake Manifold- A few pics

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Old Dec 9, 2013 | 03:14 AM
  #41  
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Originally Posted by Lasershop
I am truly humbled from the kind words from all of you. Really. I am nobody and never have cared if anyone ever knows the owner. I do think the car itself should get some notoriety and eventually a magazine cover. So far I have designed and made every little thing except for the actual engine machining. All that is top notch. I also do all my own chrome and anodizing. I like black, purple and shiney on pretty much everything I own. Ill add progress pics for as long as there is some interest.
Thanks again, Ron Oyler (Lasershop)

Now, outside from all that I do have a question for all of you that have much more tuning experiance than I do, which is none yet. Its a 1997, first year C5 Corvette and that is the original 1997, first year for the LS1 that was available only in the Corvette. Like I said it is fully machined, balanced and blueprinted. Forged everything rotating assembly. Custom all kinds of stuff. I have no intention of beating it to the point of breaking the motor but I can show off as much as the next guy. I can no way afford to replace the $570 each Michelin 335-20's the way business is now-a-days. I think its well capable of a 1000 HP. Trans and rear are very well built. I am concerned about the limits of the actual engine block. Not going to change it.

What would be a reasonable tune goal, as far as horsepower, that is respectable but this first year LS1 can live with? Not interested in boasting big dyno numbers, Not serious street racing. It is a valid question that I do think about. What would you do? 700-800 HP?
Gorgeous setup. I was going to ask why all that money and still using an ls1 block. It is about the weakest of the entire LS family. This setup deserves an RHS or a dart billet. To answer your question I personally would not venture much farther then 700-800whp unless you and the customer are prepared for it.
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Old Dec 9, 2013 | 04:45 AM
  #42  
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Nice work.
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Old Dec 9, 2013 | 10:10 AM
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If as you say you are running a good forged rotating assembly, then yes your block while be the weak link.

I would set it up boost/tune wise to run 700hp or so with good fuel and intercooler.

At that level it should live a long life and put a big smile on your face every time you tickle the loud pedal...
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Old Dec 9, 2013 | 11:15 AM
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Originally Posted by Torqueshaft
If as you say you are running a good forged rotating assembly, then yes your block while be the weak link.

I would set it up boost/tune wise to run 700hp or so with good fuel and intercooler.

At that level it should live a long life and put a big smile on your face every time you tickle the loud pedal...
700 is more than I could ever use and is a respectable number. Got a big air water intercooler. I know the 97' LS1 is the weakest of all but thats what it came with. Not as much money as some think. All the cool parts I made and the expensive stuff was over time. I have to save up like everyone else. I bought the turbo's in a 3 year period. Bought the Turbonetics turbines on EBay in 2006. Got the Turbonetics centers with shaft the next year. Another really good EBay deal. Garrett compressor housings the following year and I made the billet backplates after that. They come out to be To4s (60-1) units and are watercooled and all name brand. The headers I made from a big box of 321 stainless bends I also bought on EBay for I think $300. The guy did not know what he had. I got two sets of headers out of it and I still have some leftover for the wastegates.
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Old Dec 9, 2013 | 11:17 AM
  #45  
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Amazing work I checked out your other thread...fantastic!
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Old Dec 9, 2013 | 12:20 PM
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Originally Posted by Lasershop
.....What would you do? 700-800 HP?
You will be just fine at 700-800.

You have some serious skill though, absolutely amazing work!
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Old Dec 9, 2013 | 09:22 PM
  #47  
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Did your engine machinist do the oil mod on your early block ?

https://ls1tech.com/forums/generatio...-problems.html
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Old Dec 9, 2013 | 11:59 PM
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Amazing!
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Old Dec 10, 2013 | 02:20 AM
  #49  
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With the internet anymore its pretty easy to get immune/desensitized to crazy stuff done with cars but this motor/craftsmanship literally made me say "holy ****" out loud to myself lol.
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Old Dec 10, 2013 | 10:36 AM
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Originally Posted by Torqueshaft
Did your engine machinist do the oil mod on your early block ?

https://ls1tech.com/forums/generatio...-problems.html

When the machining was done they were still just the LS1 and LS6 so no, my machinist did not. A couple years later I did however purchase a used newer year back cover (whatever its called) that has a much larger passageway and matched my block to it. It just made sense at the time. Spent a lot of time deburring the entire block and did all of the pump porting as well.
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Old Dec 10, 2013 | 11:48 AM
  #51  
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Amazing work for sure. As some pointed out, the internet puts our standards rather high but you can see the skill, craftsmanship,and attention to detail. Takes some skills to make this happen....GL on this project and I am def sub'ed for more.
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Old Dec 10, 2013 | 04:44 PM
  #52  
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that engine should be displayed in a museum/ exibit.
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Old Dec 10, 2013 | 05:17 PM
  #53  
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POP ...went my mind.


Amazing. Do you own your own CNC/mill?
I'd even like to see photos of your shop/tools!
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Old Dec 10, 2013 | 05:38 PM
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Sir, if you're going to post pornographic material i ask that you include a "nsfw" in the thread title please!


******* incredible
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Old Dec 10, 2013 | 05:56 PM
  #55  
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sick as hell
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Old Dec 13, 2013 | 12:43 AM
  #56  
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WOW! This is an absolute work of art! So much detail! Thanks for sharing it with all of us......
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Old Dec 13, 2013 | 03:29 AM
  #57  
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Couple of questions, Whats the volume of the plenum? I'm sure i read it needs to be approx 1.5 the engine volume for fast pressure recovery.

Also is there any reason why you didn't extend the bell mouths to inside the plenum? I hear you can gain quite a bit of airflow by moving the bell mouth away from the all of the plenum.

Cant wait to see your charge cooler setup!
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Old Dec 13, 2013 | 12:49 PM
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Originally Posted by chuntington101
Couple of questions, Whats the volume of the plenum? I'm sure i read it needs to be approx 1.5 the engine volume for fast pressure recovery.

Also is there any reason why you didn't extend the bell mouths to inside the plenum? I hear you can gain quite a bit of airflow by moving the bell mouth away from the all of the plenum.

Cant wait to see your charge cooler setup!
My AutoCAD solid modeler says its 411.7222 cubic inches. Motor is 347. Thats like 1.186. That is the interior mass minus the thickness if the aluminum. Could have easily made it bigger but there are firewall concerns. I did radius the inlet .750". There is no room for extended bell mouths, too close side to side. Its not a race motor after all. First intake manifold I have ever built. For me it was a pretty big project.

Im thinking about re-machining the injectors. I really did a lot of research and computer modeling and my thought was to aim at the tip of the valve guide in the theory that the shear velocity of the intake charge would force the fuel shot around the intake valve before it ever hit the guide. I still think it would but it just looks funny. Thing about engineering is its never finished and Im trying to get over that.
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Old Jan 24, 2014 | 03:11 PM
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Default Test fit the motor

Looking good. Although I notched the firewall I had to cut away another 1 1/2 inches. Finished it with a polished aluminum plate. Re-did the injector boss's with new ones I machined. Came out really good. Angle is perfect and I can use the style 96# injectors I already have. Drivers seat view is awesome.









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Old Jan 24, 2014 | 03:48 PM
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amazing craftsmanship !
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