Turbo build suggetions & help.
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The truck intake is what's on the fastest stock LS short block, no point in upgrading.
For a conservative fuel system, grab a big walbro 400, a good FPR regulator with 1:1 gain (aeromotive, Mallory, and a few others sell them for 100 bucks), and 60-80 lb injectors (Siemens deka work great).
Stock computer can be tuned with HP tuners to keep it clean and simple.
As long as you have aftermarket valve springs to go with that cam, you should be fine with almost no other changes to the engine itself. No need to spend the money on forged rods/pistons unless you're looking to make almost twice as much as your goal.
Circle d 3000 rpm stall
4.11 gears
Bigger injectors
Ported heads & 3 angle valve job
Dyno tune.
Not including the 222/224 cam, CAI with dual filters, and electric fan already installed and double roller timing chain and I volume oil pump.
What I'm trying to tell you, is that there is NO reason to take your engine out, remove your heads, or even your valve covers. With the cam you have, your 5.3 is probably sitting at a 350 HP or so HP at the flywheel with almost no other mods. It would take about 8 PSI to break 400whp with an S475. That's an extremely conservative amount of boost for that turbo. That is with NO other work done to your current setup. Most of the stock head castings will get you a few hundred more HP than your goal before they start to become a restriction.
CAI isn't a term often used with turbos. N/A, a cold air intake is pretty much any intake that places the filter in a place where it'll draw cooler air. With a turbo setup, you're going to end up placing the filter wherever you want. If you place it right in the middle of the engine bay, its still going to make the power you want. Dual filters aren't needed for 400whp.
Keep your current setup. Get an S475. Don't pull the engine, don't remove the heads. Get the circle D converter and a better fuel system. You'll make 400whp first time you put it on the rollers. Chances are, whoever is doing the tune is going to tell you there is a couple hundred more in it if you want to raise the boost.
If you have a 4L60, its going to be the first thing to eventually break. The rear gear ratio is going to depend on what size tire you run, turbos aren't like N/A, they like lower ratios and longer gears.
I mention the S475 specifically because it is capable of almost 1000 flywheel HP and goes for about $700 shipped to your door.
The ebay turbos will hit your power goals as well, and are about half the price. They will take more boost to hit the same power levels, though, and fall a couple of hundred HP short of the S475 when they max out, and that includes the 76mm versions.
As far as kits, you'll have to find something vehicle specific or find someone to weld one for you. As long as you get one that will fit your truck and has a T4 flange, you're at least in the right ballpark.
As far as intercooler, pick one from ebay. You can score a decent sized one that'll flow more than enough for 400whp for less than $150.
There are literally 654196842106947 topics in this section of the forum that'll give you all of the info you need and then more than you want on top of that. Just look around at some of the other builds people are doing.

