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Need some quick Procharger help

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Old May 10, 2004 | 05:01 PM
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Default Need some quick Procharger help

Hey guys, I am trying to change out the pulley on my D1. Whats the right way to take this darn thing off?

Thanks!

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Old May 10, 2004 | 05:20 PM
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Any help would be appreciated

I cant get this thing off, its about to go out the damn window
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Old May 10, 2004 | 05:32 PM
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a 3 jaw pulley puller is what I used.
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Old May 10, 2004 | 05:34 PM
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Thanks, but I am not talking about the Crank Pulley, im talking about the Pulley on the Head Unit itself.

Unless that bolt is there just for show?
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Old May 10, 2004 | 05:39 PM
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Pull the bolt and use a propane torch to heat and expand the pulley. You know the cheap ones used to solder plumbing and stuff.

I talked to the guys at ATI and that's the way he said they do it. Just lay heat in a circular motion around the hub of the pulley but not on the S/C shaft. After a few minutes it'll pop right off with a little tug.
When putting the other pulley on just heat the center hub on that one until it expands enough to slip on the shaft. Worked for me without any issues.

I don't know if you've already taken the bolt out yet but without an impact you'll need to hold the pulley to break it free. You can hold it by wrapping the belt around the pulley until it touches and then fold it back over itself (the opposite way that your turning your ratchet) and loop it over your shoe. Then use one hand to hold the head unit and the other to break the bolt free. Same concept as those oil filter wrenches with the rubber strap. The more you twist the tighter the belt grabs.Also don't forget to reinstall the key

I don't remember the torque specs on the bolt. Maybe 30 ft/lbs. Just look in the directions near the beginning of the install manual and they have a listing for the torque specs. Match the bolt and you got it.

Last edited by SSmokin 01; May 10, 2004 at 05:56 PM.
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Old May 10, 2004 | 05:44 PM
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I cant get the bolt to move. I dont think its going to pop right off if I cant get the bolt to move, lol

I havent even gotten to drive the car yet and its been too much of a PITA.

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Old May 10, 2004 | 05:54 PM
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Originally Posted by KraZy
I cant get the bolt to move. I dont think its going to pop right off if I cant get the bolt to move, lol

I havent even gotten to drive the car yet and its been too much of a PITA.

I was just editing my post to include what I did to get my bolt lose when I looked down to see you having that problem.

Last edited by SSmokin 01; May 10, 2004 at 07:07 PM.
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Old May 11, 2004 | 06:39 AM
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Thanks for your help, the belt wrap did the trick.

Man is that thing on there, lol To get the pulley off I used a hammer and a screw driver. uhhggggg
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