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Old 09-27-2014, 11:46 AM
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So a few questions regarding TB choice for my build which is a TT LSX 427 with goals of around 1-1200whp what size TB should I go with had plans on a DBW NW 102mm however the sheet metal intake I have has a 95mm opening which I would have to open up and lose the o-ring seal and use a material gasket is that a issue? And how are DBW on FI?
Old 09-27-2014, 12:08 PM
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95 will easily support those goals....and about another 5-600 I'm sure

Factory LS2 DBW unit is supposed to be very good, with a much stronger motor than some of the aftermarket stuff.

You do not need a big TB when blowing boost through it, and in most cases nor will it benefit you.
Old 09-27-2014, 04:09 PM
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Does anyone make a 95mm DBW TB?
Old 10-02-2014, 10:29 PM
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So anyone running a TB gasket with boost instead of the o-ring seal without issues?
Old 10-03-2014, 11:56 AM
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I've had a gasket on my 4 bolt Ford TB for...well ever really.

Never a problem. Although I did also use sealer on it.

Could probably have just used sealer and no gasket though
Old 10-03-2014, 02:24 PM
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Just wondering if the gasket will hold up to say 20psi of boost. Peak Perf. has a nice 102mm gasket that's thick and has metal reinforcements they said it should be no issues.
Old 10-03-2014, 02:32 PM
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Mine's 85mm and held up to 30psi so far.

There would be no reason for it to fail.

102mm would be far too large unless making 2000+ I'd think
Old 10-03-2014, 05:26 PM
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I just dont want to have a bottle neck at the TB being it would be the smallest diameter compared to the 4" charge pipe i know that dont matter much with FI though.

Last edited by 6togo; 10-03-2014 at 06:42 PM.
Old 10-04-2014, 03:54 AM
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At only 1200hp the stock TB will be quite fine, and a 4" boost pipe is extremely large

I doubt the outlet of the two turbos is even that large.
Old 10-04-2014, 08:39 AM
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The outlet of the turbos is 3" ea and i planned on having a custom intercooler made with two 3" in one 4" out which dont sound to big considering your basically merging both turbo's.
Old 10-04-2014, 11:21 AM
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Strictly speaking it may not sound big given the in/out.

But for the power goals there is nothing there that would pose any restriction whatsoever unless there were dozens of 90deg bends

Not sure which turbo's your using, but almost sounds like a pair of BW's ? Some of them have a quite bulky 3" OD outlet, ID is still closer to a 2.5" though.

The pipework should be nice and efficient in terms of flow, some might like smaller pipes as they'd claim better spool as less pipework to fill. Hardly matter really though.

But there is absolutely no need for huge TB's when blowing through them, and they'll rarely offer any benefit unless pushing huge power.
But they can offer negatives to throttle resolution at smaller openings simply because they flow more air than the engine actually needs, so as an extreme example, 50-100% opening might not make any difference because at 50% it already flows all the air the engine can consume anyway.
Old 10-04-2014, 12:47 PM
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Yes to the BW's which is probably what I will use or the comp 6767 units and I do understand what you saying about the TB being the are is being forced I'm just tying to make everything be uniform in size which may pose to be a challenge.
If I could find a DBW 95-96mm TB I would use one of those and not touch the intake opening!
Old 10-04-2014, 05:05 PM
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Not just use a stock LS2 DBW TB ?
Old 10-04-2014, 06:22 PM
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I just checked out the itake opening and if i open it up any bigger in will not have enough material to support the gasket so it will have to be 95mm or smaller. I was hoping to get a TB that was pleasing to the eyes to go on the polished intake i guess a stock 90mm can be cleaned up and ported.
Old 10-04-2014, 06:33 PM
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stock one could maybe be stripped, polished, powder coated or anodised or something ?

anodising always looks good
Old 10-04-2014, 07:25 PM
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Yea i was checking out Powderpro tb's they look decent.
Old 10-05-2014, 12:40 AM
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Originally Posted by stevieturbo
Mine's 85mm and held up to 30psi so far.

There would be no reason for it to fail.

102mm would be far too large unless making 2000+ I'd think
put this out there for you...ran a fast 90/90 combo then swapped to a fast 102/102 combo at same psi i picked up quite a bit of power using a 4" charge pipe off the intercooler with dual 2.5 feeding the intercooler.

was the cost worth the gain thats hard to say as some would just crank the boost up but in some cases that isnt always possible or best answer

with said my lsx427 has a 102mm tb
Old 10-05-2014, 04:02 AM
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Perhaps the intake itself was the main restriction.

2 x 2.5" OD pipes have a CSA of 9.8sq in
1x 4" OD pipe has a CSA of 12.5sq in.

That's ignoring wall thickness and running off OD so actual numbers may be slightly less. But you can see the 4" has a far larger ability to flow air than the two smaller inlet pipes. So they are the main restriction in the system up to that point

Not the throttle.

A 3.5", ie 90mm OD has almost identical CSA to the two 2.5" pipes, just a fraction smaller.

But as the intake will have longer smaller diameter runners, smaller intake valves that are only open for a short period of time etc etc. More often than not the pipework, throttle etc will rarely be the main restriction with boost.

Besides all that, people have run deep into the 8's with stock LS6 intake and TB. So there has to be a value for money aspect considered. Clearly it can make lots of power without any difficulty. Can others do better ? Probably, but it's still seems rare to see genuine back to back comparisons proving so.

Only recent one I recall was someone removing their fast to go back to an LS6, and it made no difference whatsoever. I dont think he posted graphs though to see if that was the case everywhere in the rpm range, and also how part throttle etc might have been affected. Which is after all where street engines spend a lot of their time.
Old 10-05-2014, 09:38 AM
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Originally Posted by stevieturbo
Perhaps the intake itself was the main restriction.

2 x 2.5" OD pipes have a CSA of 9.8sq in
1x 4" OD pipe has a CSA of 12.5sq in.

That's ignoring wall thickness and running off OD so actual numbers may be slightly less. But you can see the 4" has a far larger ability to flow air than the two smaller inlet pipes. So they are the main restriction in the system up to that point

Not the throttle.

A 3.5", ie 90mm OD has almost identical CSA to the two 2.5" pipes, just a fraction smaller.

But as the intake will have longer smaller diameter runners, smaller intake valves that are only open for a short period of time etc etc. More often than not the pipework, throttle etc will rarely be the main restriction with boost.

Besides all that, people have run deep into the 8's with stock LS6 intake and TB. So there has to be a value for money aspect considered. Clearly it can make lots of power without any difficulty. Can others do better ? Probably, but it's still seems rare to see genuine back to back comparisons proving so.

Only recent one I recall was someone removing their fast to go back to an LS6, and it made no difference whatsoever. I dont think he posted graphs though to see if that was the case everywhere in the rpm range, and also how part throttle etc might have been affected. Which is after all where street engines spend a lot of their time.
ill agree to ppl have ran 8s with a ls6 but ppl also for yrs thought you needed donkey dicks to do so
now ppl are going faster with SBE and baby cams so whats wrong with trying something that works little better?

every boosted setup ive done either had a 90 or 102 mm tb on it and always noticed it made more power with less boost then the other guy who used smaller TB and intake.
this also goes along line that all builds have used a 4" pipe feeding the TB vs smaller that many run



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