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Plumbing in a Fuel Pressure Regulator

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Old May 3, 2016 | 06:56 PM
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Default Plumbing in a Fuel Pressure Regulator

For those that have a external fuel pressure regulator. Where did you locate it, what did you run for a return fuel line. Steel, braided or just a reinforced rubber gas line. I wouldn't expect the return line wouldn't have to handle that much pressure.
I posted this in the fuel section but I thought I may get more answers in a section where a external FPL would see more use.
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Old May 3, 2016 | 07:03 PM
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I always mount mine under the hood somewhere. I run braided line, but any line rated for the pressure is fine. The return will flow but since its just dumping back into the tank or cell, there really isn't any pressure on it.
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Old May 3, 2016 | 10:53 PM
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I put mine directly on the rail, made a little braket to support it.
I used fragola push lock hose for fuel line.


Braket for support


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Old May 4, 2016 | 12:47 AM
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I put mine directly on the rail, made a little braket to support it.
I used fragola push lock hose for fuel line.
Slocaddy, Is your intake the newer returnless style? What fitting (part #) are you using between the fpr and the fuel rail?
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Old May 4, 2016 | 01:05 AM
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Use these threaded ones and you will never have an issue. The ones with plastic lock like the stock lines pop off on some people.

http://www.summitracing.com/parts/rus-644123/overview/

I'm about to do mine and I'm going to try and cheat. Not sure if it will work, but I'm going to use these fittings and try and use the 5/16" emissions line as my return.
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Old May 4, 2016 | 05:21 AM
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I think the best place for a reg is after the rails. Think about it ,all a reg is is a restriction in the line to keep pressure up. On my build I'm using -8 to the rails, y fitting into -6 to each side of rails, -6 to reg, -6 return .this will insure full volume to injectors. When placed before the rails, the higher the fuel pressure, the lower the volume.
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Old May 4, 2016 | 05:59 AM
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I made a mount 6" off the firewall for the reg, ran a #10 pump to fuel rail, #8 cross over, and back out to reg.-I ran a #8 return-prob over kill for what I have, used reg quality stainless braided
Kind of a crappy picture, lol
Attached Thumbnails Plumbing in a Fuel Pressure Regulator-dscn1490.jpg  
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Old May 4, 2016 | 06:35 AM
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Originally Posted by 35spline
Slocaddy, Is your intake the newer returnless style? What fitting (part #) are you using between the fpr and the fuel rail?
yup, it's returnless, they say get it as close to rail as possible, so that's what did lol
Its the same Russell #644123 screw on type
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Old May 4, 2016 | 06:43 AM
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Originally Posted by Crf450r420
Use these threaded ones and you will never have an issue. The ones with plastic lock like the stock lines pop off on some people.

http://www.summitracing.com/parts/rus-644123/overview/

I'm about to do mine and I'm going to try and cheat. Not sure if it will work, but I'm going to use these fittings and try and use the 5/16" emissions line as my return.
Can't remember if someone males a 5/16 push on barb, but original I was going to do the same thing, except with 3/8.
I ended up just going with an push lock and 1/2 feed line




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Old May 4, 2016 | 06:49 AM
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Originally Posted by jimmyg
I think the best place for a reg is after the rails. Think about it ,all a reg is is a restriction in the line to keep pressure up. On my build I'm using -8 to the rails, y fitting into -6 to each side of rails, -6 to reg, -6 return .this will insure full volume to injectors. When placed before the rails, the higher the fuel pressure, the lower the volume.
This is correct.
(But somtimes your motor came with returnless style fuel rails lol)
I'm also using -8 with dual walbros, hopefully it works out for me,
Many have done it before with no issues, however we know this is not "ideal"
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Old May 4, 2016 | 08:20 AM
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Run teflon lines not rubber lines. Both have stainless steel outer layer.
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Old May 4, 2016 | 09:03 AM
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Returnless rails. Flipped the rails around to keep the regulator off/away from the firewall. -10 feed, -8 crossover and return.
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Old May 4, 2016 | 10:29 AM
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I like the idea of running the supply line to each rail separate, or with a Y between the FPR and the rails. I myself am new to the EFI setups, but it seems for a big hp engine with really high flow rates, if you run the rails with 1 supply and then a crossover line for the other rail, you could have some loss of pressure and or flow to the last injector in the series and maybe even before that last one. So with the Y each rail is only supplying 4 injectors instead of the one inlet supplying 8.
Thoughts? Or is this overthinking it?
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Old May 4, 2016 | 12:02 PM
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Originally Posted by Taxman20
I like the idea of running the supply line to each rail separate, or with a Y between the FPR and the rails. I myself am new to the EFI setups, but it seems for a big hp engine with really high flow rates, if you run the rails with 1 supply and then a crossover line for the other rail, you could have some loss of pressure and or flow to the last injector in the series and maybe even before that last one. So with the Y each rail is only supplying 4 injectors instead of the one inlet supplying 8.
Thoughts? Or is this overthinking it?
Not a pro by any means, but I would think if you have enough fuel pressure, it wouldn't be an issue? ?
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Old May 4, 2016 | 02:21 PM
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Originally Posted by Taxman20
I like the idea of running the supply line to each rail separate, or with a Y between the FPR and the rails. I myself am new to the EFI setups, but it seems for a big hp engine with really high flow rates, if you run the rails with 1 supply and then a crossover line for the other rail, you could have some loss of pressure and or flow to the last injector in the series and maybe even before that last one. So with the Y each rail is only supplying 4 injectors instead of the one inlet supplying 8.
Thoughts? Or is this overthinking it?
I thought the same thing until I saw a Nascar engine using the cross over.
If they can survive going 10K RPM's my stuff should survive at 6500, lol
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Old May 4, 2016 | 03:21 PM
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Carbs are completely different and also very low pressure. Usually below 6psi. They do flow well but its only 2 bowls being supplied, not 8 injectors. So the carb does push out a lot of fuel volume equal to the fuel if it were an EFI system. But there is flow loss and pressure loss when you run any length and making turns. Its psychometrics, or pressure and flow loss factors.
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Old May 4, 2016 | 03:40 PM
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Thanks for the replies. How much of a difference does the boost/vacuum reference make?
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Old May 4, 2016 | 05:08 PM
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Originally Posted by Taxman20
Carbs are completely different and also very low pressure. Usually below 6psi. They do flow well but its only 2 bowls being supplied, not 8 injectors. So the carb does push out a lot of fuel volume equal to the fuel if it were an EFI system. But there is flow loss and pressure loss when you run any length and making turns. Its psychometrics, or pressure and flow loss factors.
NAPCAR runs EFI now.
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Old May 4, 2016 | 05:32 PM
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Originally Posted by 3 window
NAPCAR runs EFI now.
Sure do. Lol. I lost interest in NASCAR when they stopped racing. So its been a while.
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Old May 4, 2016 | 05:37 PM
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Originally Posted by Taxman20
Sure do. Lol. I lost interest in NASCAR when they stopped racing. So its been a while.
I can stand on any overpass and see the same thing! Gas mileage?....restrict plates? What??
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