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Is this turbo the problem? BW S366

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Old Apr 25, 2020 | 09:22 PM
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Default Is this turbo the problem? BW S366

6.0 /4l80e combo in '77 C30 crew cab dually. Goal was to make power early and build torque.
Turbo - BW S366
44mm WG
50mm BOV
80# Dekas

Finally got it on the dyno today (I wasn't there). Boost is uncontrollable. WG has a 6# spring. Manual boost controller taken out of the loop. Boost ran to 16# at one point at WOT.

Is this just too small a turbo for this setup or do I have other issues?

Last edited by 1936 LS1; Apr 25, 2020 at 09:29 PM.
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Old Apr 26, 2020 | 07:42 AM
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Not enough wastegate is the problem if you cant keep boost low. Bigger is always better when you are trying to keep things controlled. Add a second wastegate and it will work fine
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Old Apr 26, 2020 | 07:56 AM
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A 44mm gate should be PLENTY to control an S366 unless the location of it is crap or it's hooked up wrong. How is the wastegate plumbed?
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Old Apr 26, 2020 | 11:55 AM
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Originally Posted by ddnspider
A 44mm gate should be PLENTY to control an S366 unless the location of it is crap or it's hooked up wrong. How is the wastegate plumbed?
Idk man I had trouble controlling boost lower than 10 psi on my 5.3 with the wastegate right in the bend of my log manifold. All of the exhaust flows right into it. On a bigger 6.0 with a smaller turbine like the 73mm he has it would be amplified. I run a precision 46mm gate on mine
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Old Apr 26, 2020 | 12:39 PM
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Originally Posted by ddnspider
A 44mm gate should be PLENTY to control an S366 unless the location of it is crap or it's hooked up wrong. How is the wastegate plumbed?
Won';t you effectively need more wastegate witha smaller turbine than larger though?

IE, if you want to make 6 PSI on a S366 you need to flow much more air through the wastegate than if you had an S480 with the 96mm turbine?

Though I agree that a 44mm gate should do it, if it's placed and actuated correctly. Do you have any picture of the setup?
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Old Apr 26, 2020 | 01:57 PM
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What's the spring in the gate? A certain size motor has a given exhaust flow. People use 44mm gates 5.7, 6.0s, 383s with out issue. That's a small turbo but usually a big motor and small turbo means you won't make enough boost because you'll choke it out.
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Old Apr 26, 2020 | 02:06 PM
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Originally Posted by ddnspider
What's the spring in the gate? A certain size motor has a given exhaust flow. People use 44mm gates 5.7, 6.0s, 383s with out issue. That's a small turbo but usually a big motor and small turbo means you won't make enough boost because you'll choke it out.
6# spring. This is an On3 kit originally for a 99-06 Silverado. WG placement appears to be good but not perfect(90 degrees to the exhaust entry into the turbo). I'll try to post a pic.
It spools instantly. I wanted it to come on early but this may be too early. This 66mm turbo is really the only deviation from a lot of tried and true recipes.

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Old Apr 26, 2020 | 02:21 PM
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The wastegate placement looks terrible in that picture. It wouldnt get much flow to it at all if it 90*s off of the main log feeding the turbo
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Old Apr 26, 2020 | 02:22 PM
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The wastegate tube is the tube going up towards the engine? That's doesn't look like good placement at all. You want it I'm the path of exhaust flow. Maybe it's just from the angle.
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Old Apr 26, 2020 | 02:22 PM
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I still didn't see an answer to how it's plumbed either.
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Old Apr 26, 2020 | 02:24 PM
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Originally Posted by V8sounds
Won';t you effectively need more wastegate witha smaller turbine than larger though?

IE, if you want to make 6 PSI on a S366 you need to flow much more air through the wastegate than if you had an S480 with the 96mm turbine?

Though I agree that a 44mm gate should do it, if it's placed and actuated correctly. Do you have any picture of the setup?
I agree with this 100%
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Old Apr 26, 2020 | 02:35 PM
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Originally Posted by ddnspider
The wastegate tube is the tube going up towards the engine? That's doesn't look like good placement at all. You want it I'm the path of exhaust flow. Maybe it's just from the angle.
90 degrees to the flow (maybe a little less, the truck isnt here) then turns up to the location in the pic. Wastegate/Boost controller plumbing is like in this diagram. It's been double checked.

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Old Apr 26, 2020 | 02:41 PM
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1) 90 degrees off a hotside is lousy for WG mounting. I'd be more concerned about the angle than the size of the gate.
2)forget the controller. Run the vacuum line from the turbo to the side port of the WG directly. Start with this and see is boost is more controllable.
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Old Apr 26, 2020 | 02:43 PM
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Finished pic.



You can see how the wastegate piping comes off the main in this pic.
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Old Apr 26, 2020 | 02:59 PM
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Yes the wastegate placement is terrible on that kit. Adding a second wastegate or moving it to the front of the log will help fix the issue
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Old Apr 26, 2020 | 03:00 PM
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No surprise you're having trouble controlling boost. Get the controller out of there first of all and run spring only. If that doesn't fix it then you'll have to fix the wastegate tube regardless of staying the same size or stepping up in WG size.
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Old Apr 26, 2020 | 03:02 PM
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The more the turbo and the lower the drive pressure... The MORE gate you need, not less

You think you have boost creep with that s366... If you put a real turbo on you would see moon boost
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Old Apr 26, 2020 | 03:11 PM
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I'll retrieve the truck this week and make some of the recommended changes and report back. Thank you all for your input.
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Old Apr 26, 2020 | 03:16 PM
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Originally Posted by ddnspider
What's the spring in the gate? A certain size motor has a given exhaust flow. People use 44mm gates 5.7, 6.0s, 383s with out issue. That's a small turbo but usually a big motor and small turbo means you won't make enough boost because you'll choke it out.
This was the potential problem I expected, not TOO MUCH boost.
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Old Apr 26, 2020 | 06:04 PM
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Originally Posted by rotary1307cc
The more the turbo and the lower the drive pressure... The MORE gate you need, not less

You think you have boost creep with that s366... If you put a real turbo on you would see moon boost

Gate takeoff doesn't look that bad at all. But yes, just throw a larger gate onto it, it's by far the easiest option.
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