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How far to space FMIC from radiator?

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Old Apr 16, 2021 | 04:12 PM
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Default How far to space FMIC from radiator?

I am in the middle of a single turbo 5.3 build. I am currently installing a large FMIC and radiator. The FMIC covers about 75% of the radiator. Is there a good distance to keep the FMIC from the radiator? I could either have them in close proximity (with rubber gasket between), or leave an air gap. My thinking is that having a gap (maybe 1" or so), would allow the puller fans behind the radiator to pull air more easily without having to have the air travel through the restrictive intercooler. Any advice is appreciated.

Thanks
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Old Apr 17, 2021 | 12:42 AM
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I'm no boost expert, but I know about cooling systems. Are you talking about literally installing the FMIC directly in front of the factory positioned radiator.......where the A/C condenser is normally factory located?

Where is the factory "shroud", did you remove that? Not a good idea to remove that.

Also, what do you mean about putting a rubber gasket inbetween the FMIC and the radiator......do you mean the entire surface or just around the edges/outer borders of both items? If it covers the entire surface you're DOOMED.

Why not put the FMIC in the front bumper like everyone else does, then it won't be anywhere near the radiator.
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Old Apr 17, 2021 | 05:43 AM
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Myself I would keep it away from the radiator if room, radiant heat from the rad. I try and uncover as much of the rad. as possible to help cooling, but they gotta go where they gotta go sometimes, lol.
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Old Apr 17, 2021 | 08:51 AM
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"My thinking is that having a gap (maybe 1" or so), would allow the puller fans behind the radiator to pull air more easily without having to have the air travel through the restrictive intercooler. "
Why would you not want the fan to pull thru the ic?
When designing a FI cooling system, it's necessary to size the components, to handle the added heat load created by the ic.
Failure to pull sufficient air volume thru an air to air ic, makes it very inefficient.
A 1" gap is sufficient to allow the system to work, assuming the other components are correctly sized.
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Old Apr 17, 2021 | 09:14 AM
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Originally Posted by Old Geezer
"My thinking is that having a gap (maybe 1" or so), would allow the puller fans behind the radiator to pull air more easily without having to have the air travel through the restrictive intercooler. "
Why would you not want the fan to pull thru the ic?
When designing a FI cooling system, it's necessary to size the components, to handle the added heat load created by the ic.
Failure to pull sufficient air volume thru an air to air ic, makes it very inefficient.
A 1" gap is sufficient to allow the system to work, assuming the other components are correctly sized.
With all that said......a proper shroud is neccesary in front of the IC and encompassing the entire radiator surface so the puller fans pull air across the entire cooling surface, otherwise it will be horribly inneficient in cooling the entire surface of both the IC and radiator. That 1" gap needs to be a sealed compartment with air only moving one way through the IC and then staright into the radiator and then through the puller fans......if air is sucked in from around the edges of the radiator through that 1" gap, the IC won't have any puller fan cooling help and the radiator will also miss out on a lot of the inner surface area of the radiator getting air pulled through it.

Last edited by Cant_die_LOL; Apr 17, 2021 at 09:34 AM.
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Old Apr 17, 2021 | 10:05 AM
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Thanks everyone for your comments. This is going into a 1976 Datsun 280z. I have 3200cfm dual brushless 12" fans with a full shroud on the engine side of the radiator. I'm sure the fans can pull air through the IC but was wondering if it's better to leave a gap. And lol to the suggestion that the rubber gasket would totally cover the entire area between the rad and IC.
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Old Apr 17, 2021 | 10:42 AM
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You will have better, more efficient overall results with little or no gap. If you look at any factory setup, you will see they stack them basically up against each other, and put a small foam strip to pad minor movement. Ideally, you want the only path for airflow to only be allowed to travel through the intercooler/condenser/radiator.
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Old Apr 17, 2021 | 11:15 PM
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I was told the same thing that tpturbo said in a few conversations. That, and to seal off the around the FMIC (sides etc).
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Old Apr 17, 2021 | 11:25 PM
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What is the point of a shroud in front of the intercooler? Also what do you seal it against? Does it matter if the entire FMIC is exposed already?
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Old Apr 17, 2021 | 11:49 PM
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Not in front, more like just sealing off the area all around it.

Just thinking out loud, most folks run puller fan(s) setups behind the radiator, I have wondered why folks don't run an extra fan in between the radiator and the FMIC to help move the area, like a very slim fan.
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Old Apr 18, 2021 | 01:32 AM
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Originally Posted by rpturbo
You will have better, more efficient overall results with little or no gap. If you look at any factory setup, you will see they stack them basically up against each other, and put a small foam strip to pad minor movement. Ideally, you want the only path for airflow to only be allowed to travel through the intercooler/condenser/radiator.
Definitely this
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Old Apr 18, 2021 | 07:49 AM
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Originally Posted by Pro Stock John
Not in front, more like just sealing off the area all around it.

Just thinking out loud, most folks run puller fan(s) setups behind the radiator, I have wondered why folks don't run an extra fan in between the radiator and the FMIC to help move the area, like a very slim fan.
My understanding is that when at speed natural airflow has more force than the fan so the fan just becomes a restriction. Around town and stop and go it would certainly help though.
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Old Apr 18, 2021 | 09:18 AM
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Originally Posted by fusion_ta66
Thanks everyone for your comments. This is going into a 1976 Datsun 280z. I have 3200cfm dual brushless 12" fans with a full shroud on the engine side of the radiator. I'm sure the fans can pull air through the IC but was wondering if it's better to leave a gap. And lol to the suggestion that the rubber gasket would totally cover the entire area between the rad and IC.
If those are the spal brushless you will not have any issues.
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Old Apr 18, 2021 | 02:53 PM
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Yeah I"m thinking around town. I'll probably try this at some point since I have some curiousity about how it might work.
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Old Apr 18, 2021 | 02:55 PM
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Originally Posted by Pro Stock John
Yeah I"m thinking around town. I'll probably try this at some point since I have some curiousity about how it might work.
I believe @Kfxguy did it with good results on his street car.
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Old Apr 19, 2021 | 09:26 AM
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All the cores need to be sealed together or you will pull air from around them, not through them.
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Old Apr 19, 2021 | 11:22 AM
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Thanks everyone. I definitely understand that whatever isn't sealed to the fans will not draw air through. I know this is very important for the radiator. I thought that most of the cooling for a FMIC was from the air blowing through it while the car is moving. At standstill, the coolant is still hot and needs to be cooled but the IATs don't. I had thought (perhaps wrong) that you wouldn't want the radiator fans pulling through the IC since it would be that much harder to pull air and thus reducing the cooling of the radiator itself.
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Old Apr 19, 2021 | 02:28 PM
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The fins on the IC usually aren't as dense as on a radiator either which would promote airflow through to the radiator.
You might also want to start looking at having a way to turn the fans off at freeway speeds (40-50mph+) as the fans can become a restriction at that point provided you have the airflow.
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Old Apr 19, 2021 | 03:13 PM
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We have my fan off above 30 mph.
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Old Apr 19, 2021 | 05:08 PM
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Isn't that just more reason to have a space between FMIC and radiator so that the radiator and fans aren't a restriction at highway speeds?
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