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Cooling Stack Fan control

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Old May 26, 2021 | 02:42 PM
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Default Cooling Stack Fan control

So educate me on how a person would set up the fan control on a cooling system with radiator, AC and a supercharger intercooler and also controlling the pumps. This will be a GM controller set up with 2 fan leads, one comes on at 97c and the other at 105c. Looking at the pinout I can't see anything for PWM control, it's on or off and guess the supercharger pumps just run at one speed when the engine starts. I don't see there would be any need to run the fans probably at highway speed, but an AC trinary switch would likely run the fans when the system pressure calls for it regardless of the water temperature in the cooling system. Is the intercooler just ignored and not part of the control system for the fans?
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Old May 27, 2021 | 11:47 AM
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What ECU?
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Old May 27, 2021 | 12:02 PM
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it's the E99 Ecu - I did find that it does provide power to the intercooler pump, running full speed constantly.
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Old Jul 2, 2021 | 08:56 AM
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Originally Posted by srode1
it's the E99 Ecu - I did find that it does provide power to the intercooler pump, running full speed constantly.
Is that a C8 vette Ecu? A little more background on the car please.
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Old Jul 2, 2021 | 10:05 AM
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Originally Posted by LSswap
Is that a C8 vette Ecu? A little more background on the car please.
It's the LT5 crate engine controller from GMPP. The car is a 69 Camaro which will also have vintage air.
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Old Jul 2, 2021 | 11:07 PM
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Originally Posted by srode1
It's the LT5 crate engine controller from GMPP. The car is a 69 Camaro which will also have vintage air.
Does the controller come with any documents?
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Old Jul 3, 2021 | 03:20 AM
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Originally Posted by LSswap
Does the controller come with any documents?
https://www.chevrolet.com/content/da...n-19370666.pdf

Would prefer not to have the fans running cruising down the road with AC on at say 70mph if they don't need to be on. Not sure how to set that up though.
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Old Jul 3, 2021 | 07:28 AM
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Originally Posted by srode1
https://www.chevrolet.com/content/da...n-19370666.pdf

Would prefer not to have the fans running cruising down the road with AC on at say 70mph if they don't need to be on. Not sure how to set that up though.
Interesting read. I have no experience with this platform, but with 20 successful years of connecting to weakly documented engine management systems, here are my takeaways.:

Your system turns on two fans based on temperature as you already said. The relays are already included. If the highway speed air is enough to cool the engine down below 207F, the fans will be off.

There is no consideration for air conditioning that I could find in the documentation. You would have to wire in your own bypass for that. It's not difficult. You could drive an extra set of fan relay(s) off the compressor clutch circuit. That way, either the ECU or the A/C clutch turns on the fan(s). However, at highway speed, they will stay on if the A/C is on.

Your supercharger cooling pump appears to be on full tilt all the time. My guess is that you should not change this without careful consideration. Let's say you rig some setup to cut this off at highway speed (It could be done but not simple). Then you decide to floor it on the highway, you're charge temp may be too high and you may detonate. There may be other design reasons why this may need to be on that I'm not aware of.

If you still wanted to rig some setup that would override the supercharger pump, I would think that you would want to drive it off the charge temp sensor. A PWM setup could be done where the charge temp controls how hard the supercharger cooling pump is PWMd so maybe at highway speed or in the winter, this pump does not run as hard or at all.

Last edited by LSswap; Jul 3, 2021 at 07:50 AM.
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Old Jul 10, 2021 | 03:50 AM
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Definitely plan to leave the supercharger pump run continuously, like you said too much risk not doing that. Doing some searching I found this switch in this link for the AC circuit which I can use on both fans. It turns fans on when the AC high side pressure hits 256 psi https://www.summitracing.com/parts/v...w_wcB#overview. I haven't purchased the AC yet, probably need to specify this when I order it or add it on. Here's their video on how to wire it https://www.vintageair.com/tech-vide...rinary-switch/

Last edited by srode1; Jul 10, 2021 at 04:13 AM.
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Old Jul 13, 2021 | 01:52 PM
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Do you know if the fan control output on the E99 ECU is a ground signal or for a PWM? You may want to check that before you buy a fan. I'm working on installing a C7 fan now on my 68 Camaro which uses PWM.
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Old Jul 13, 2021 | 02:46 PM
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Originally Posted by ryeguy2006a
Do you know if the fan control output on the E99 ECU is a ground signal or for a PWM? You may want to check that before you buy a fan. I'm working on installing a C7 fan now on my 68 Camaro which uses PWM.
From the documentation - which I read as on / off, not PWM but could be wrong. Odd they aren't ground though, I would have thought as on / off they would be, not fused and relayed. Hmmmm

"Two cooling fans are controlled by the ECM. Control is set to turn on the first a 12 V fan at 97 Deg C (207 Deg F) coolant temperature and the second fan at 105 Deg C (221 Deg F). The fan control wires are fused/relayed and can be connected directly to the fans."
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Old Jul 20, 2021 | 11:10 AM
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Originally Posted by srode1
From the documentation - which I read as on / off, not PWM but could be wrong. Odd they aren't ground though, I would have thought as on / off they would be, not fused and relayed. Hmmmm

"Two cooling fans are controlled by the ECM. Control is set to turn on the first a 12 V fan at 97 Deg C (207 Deg F) coolant temperature and the second fan at 105 Deg C (221 Deg F). The fan control wires are fused/relayed and can be connected directly to the fans."
When used in OEM applications, that ECU has PWM fan control.

Andrew
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Old Jul 21, 2021 | 03:19 PM
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Originally Posted by Project GatTagO
When used in OEM applications, that ECU has PWM fan control.

Andrew
thanks Andrew,

I talked with a technical assistance person at GMPP today and found this fan control system is not PWM, its on/off and the leads are positive not ground. So each wire runs to each of the fans, then each fan is grounded. Easy run an additional power feed to the fans from the Vintage Air trinary switch then and won't cause any problems with the controller.

Steve
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Old Jul 21, 2021 | 03:31 PM
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Originally Posted by srode1
I talked with a technical assistance person at GMPP today and found this fan control system is not PWM, its on/off and the leads are positive not ground. So each wire runs to each of the fans, then each fan is grounded. Easy run an additional power feed to the fans from the Vintage Air trinary switch then and won't cause any problems with the controller.

Steve
That's exactly what I said.
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Old Jul 21, 2021 | 04:18 PM
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Yep, you did!
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Old Jul 21, 2021 | 06:02 PM
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Originally Posted by srode1
thanks Andrew,

I talked with a technical assistance person at GMPP today and found this fan control system is not PWM, its on/off and the leads are positive not ground. So each wire runs to each of the fans, then each fan is grounded. Easy run an additional power feed to the fans from the Vintage Air trinary switch then and won't cause any problems with the controller.

Steve
That may be true for the GMPP controller, but the OEM applications, like the 6th Gen Camaros and CTSVs are for sure PWM. The ECU always sends out ground signals for fans and can be changed to PWM with HP Tuners. The positive leads he is referring to are from the relay and fuse center, which feeds power straight to the fans.

Andrew
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Old Jul 22, 2021 | 03:37 AM
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Interesting, I didn't realize the OEM PWM signal came through the ground wire- so no relay involved?

Guess the GMPP controller is set up differently to make integration into project cars easier. So I guess I can run the AC trinary from Vintage air to the ground side of the fan relays in the fuse center instead of using separate relays for it?
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