Forced Induction Superchargers | Turbochargers | Intercoolers

Flexfuel sensor location

Thread Tools
 
Search this Thread
 
Old May 28, 2023 | 07:37 PM
  #1  
Impalablazergang's Avatar
Thread Starter
Teching In
 
Joined: Feb 2022
Posts: 11
Likes: 1
Default Flexfuel sensor location

At the point where I'm placing the flexfuel sensor, I like the placement of it attached directly to the return port of the fuel pressure regulator. It'd be the cleanest/shortest length for my wiring but I don't know if being attached like that is going to cause issues or if I should have it a little further down stream. Any opinions on this would he appreciated
Reply
Old May 29, 2023 | 08:16 AM
  #2  
fucter's Avatar
11 Second Club
15 Year Member
Liked
Loved
Community Favorite
iTrader: (5)
 
Joined: Jan 2010
Posts: 418
Likes: 22
From: Philadelphia, PA
Default

I had to put it near the fuel filter, there just wasn’t enough room anywhere else. Would have loved to fit it under the hood somewhere
Reply
Old May 29, 2023 | 04:37 PM
  #3  
Lsxford's Avatar
TECH Enthusiast
5 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (7)
 
Joined: Nov 2016
Posts: 663
Likes: 74
From: Winfield AL
Default

I have mine about 2 feet after the fpr and it was fine driving around and tuning. Went to the track the other day and during the pass the reading fluctuated from 70% to about 50% which was throwing off some of my custom tables. I tweaked the frequency the ecu averages the data and will tweak the tables if I need to. I'm guessing there is air or just turbulence in the return line. Not really an issue for me since I knew the % was good so it's staying right where it is.
Reply
Old May 29, 2023 | 06:56 PM
  #4  
BigBoyWS6's Avatar
TECH Enthusiast
Photogenic
Photoriffic
Shutterbug
 
Joined: Apr 2023
Posts: 531
Likes: 82
Default

Originally Posted by fucter
I had to put it near the fuel filter, there just wasn’t enough room anywhere else. Would have loved to fit it under the hood somewhere
Before or after the fuel filter? I need to find a good place also.
Reply
Old May 30, 2023 | 11:28 AM
  #5  
NicD's Avatar
7 Second Club
20 Year Member
Photogenic
Liked
Loved
iTrader: (7)
 
Joined: Nov 2001
Posts: 3,169
Likes: 689
From: Chandler, AZ
Default

Originally Posted by Lsxford
I have mine about 2 feet after the fpr and it was fine driving around and tuning. Went to the track the other day and during the pass the reading fluctuated from 70% to about 50% which was throwing off some of my custom tables. I tweaked the frequency the ecu averages the data and will tweak the tables if I need to. I'm guessing there is air or just turbulence in the return line. Not really an issue for me since I knew the % was good so it's staying right where it is.
It's uncovering the sensor inside since it's not returning enough fuel, that's why you don't put it in the return line after the fuel pressure regulator unless you have a better computer that can latch ethanol content before going WOT. I have found the best place is after the fuel rails before the regulator so it's under constant pressure and is not a restriction feeding the rails. Or get one of those fancy Motion Raceworks flex sensor bypass units and just stick it in the feed line and not worry about it being a restriction.
Reply
Old May 30, 2023 | 11:34 AM
  #6  
TrendSetter's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Dec 2004
Posts: 2,177
Likes: 627
From: Florida
Default

Originally Posted by NicD
It's uncovering the sensor inside since it's not returning enough fuel, that's why you don't put it in the return line after the fuel pressure regulator unless you have a better computer that can latch ethanol content before going WOT. I have found the best place is after the fuel rails before the regulator so it's under constant pressure and is not a restriction feeding the rails. Or get one of those fancy Motion Raceworks flex sensor bypass units and just stick it in the feed line and not worry about it being a restriction.
shouldnt it just stop flowing and not see 'air' since theres nowhere for the air to come from?
Reply
Old May 30, 2023 | 01:21 PM
  #7  
NicD's Avatar
7 Second Club
20 Year Member
Photogenic
Liked
Loved
iTrader: (7)
 
Joined: Nov 2001
Posts: 3,169
Likes: 689
From: Chandler, AZ
Default

Originally Posted by TrendSetter
shouldnt it just stop flowing and not see 'air' since theres nowhere for the air to come from?
If fuel just drains into the return and it's not under pressure it most certainly will "uncover" the sensor depending on where it's located, etc.
Reply
Old May 30, 2023 | 01:43 PM
  #8  
Tommy42088's Avatar
TECH Fanatic
Photogenic
Shutterbug
Liked
Loved
 
Joined: Oct 2022
Posts: 1,775
Likes: 625
From: Louisiana
Default

My feed line goes into regulator, from regulator to drivers fuel rail, and passenger rail goes out to flex fuel sensor, flex fuel goes to return. No issues, holds 58 psi. My fuel rail regulator is mounted to firewall besides brake booster and the flex fuel sensor is hidden behind the intake manifold.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old May 31, 2023 | 04:57 PM
  #9  
275Camaro's Avatar
Teching In
 
Joined: Dec 2022
Posts: 46
Likes: 9
From: SE Wisconsin
Default

Originally Posted by Tommy42088
My feed line goes into regulator, from regulator to drivers fuel rail, and passenger rail goes out to flex fuel sensor, flex fuel goes to return. No issues, holds 58 psi. My fuel rail regulator is mounted to firewall besides brake booster and the flex fuel sensor is hidden behind the intake manifold.
I'll bet it holds 58 psi when you run your injectors on the return.
Reply
Old May 31, 2023 | 05:09 PM
  #10  
Tommy42088's Avatar
TECH Fanatic
Photogenic
Shutterbug
Liked
Loved
 
Joined: Oct 2022
Posts: 1,775
Likes: 625
From: Louisiana
Default

Originally Posted by 275Camaro
I'll bet it holds 58 psi when you run your injectors on the return.
My injectors arent on the return, im just telling op how i have mine setup. Its his choice how he decides to do his. Why would i move my injectors to the return? Mine works fine how it is
Reply
Old May 31, 2023 | 05:43 PM
  #11  
275Camaro's Avatar
Teching In
 
Joined: Dec 2022
Posts: 46
Likes: 9
From: SE Wisconsin
Default

Originally Posted by Tommy42088
My injectors arent on the return, im just telling op how i have mine setup. Its his choice how he decides to do his. Why would i move my injectors to the return? Mine works fine how it is
The regulator normally goes after the injectors. If it is before the injectors, how would you know what the pressure is at the injectors?
Reply
Old May 31, 2023 | 08:24 PM
  #12  
Lsxford's Avatar
TECH Enthusiast
5 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (7)
 
Joined: Nov 2016
Posts: 663
Likes: 74
From: Winfield AL
Default

Originally Posted by NicD
It's uncovering the sensor inside since it's not returning enough fuel, that's why you don't put it in the return line after the fuel pressure regulator unless you have a better computer that can latch ethanol content before going WOT. I have found the best place is after the fuel rails before the regulator so it's under constant pressure and is not a restriction feeding the rails. Or get one of those fancy Motion Raceworks flex sensor bypass units and just stick it in the feed line and not worry about it being a restriction.
I 100% agree with ya. But like I said it's not an issue for me personally because I already know what the percentage is before a pass. What it reads going down track doesn't bother me. If it was a street car where I was relying on it full time yes put it in the feed line, although the only time mine fluctuates is making a hit. I was just answering the op's questions. I also have 1 of the sensor bypass deals but from radium iirc, may not be helping the uncovering situation.
Reply
Old Jun 1, 2023 | 12:21 PM
  #13  
NicD's Avatar
7 Second Club
20 Year Member
Photogenic
Liked
Loved
iTrader: (7)
 
Joined: Nov 2001
Posts: 3,169
Likes: 689
From: Chandler, AZ
Default

Originally Posted by Lsxford
I 100% agree with ya. But like I said it's not an issue for me personally because I already know what the percentage is before a pass. What it reads going down track doesn't bother me. If it was a street car where I was relying on it full time yes put it in the feed line, although the only time mine fluctuates is making a hit. I was just answering the op's questions. I also have 1 of the sensor bypass deals but from radium iirc, may not be helping the uncovering situation.
But you don't want the ethanol percentage moving around at all during a hit as that gives the computer false information and changes it's fueling/timing incorrectly. Having that happen during a WOT run is the worst case scenario.
Reply
Old Jun 1, 2023 | 01:28 PM
  #14  
Black_Sunshine_99's Avatar
TECH Junkie
10 Year Member
Community Builder
Liked
Community Favorite
iTrader: (11)
 
Joined: Mar 2013
Posts: 3,857
Likes: 837
From: Washington
Default

Originally Posted by 275Camaro
The regulator normally goes after the injectors. If it is before the injectors, how would you know what the pressure is at the injectors?
Totally agree with @275Camaro , as an example, my fuel feed goes to the front passenger side fuel rail, connects from the rear of the passenger rail to the rear of the driver rail with the BRFPR mounted on the front driver side rail with the return going back to the tank.
Ideally, I think a Y should be used but this arrangement hasn't had any issues.
Reply
Old Jun 1, 2023 | 02:21 PM
  #15  
TrendSetter's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Dec 2004
Posts: 2,177
Likes: 627
From: Florida
Default

ive been running the inlet from the pump in one side of the regulator and the feed to the stock truck rails from the other side for years and its been fine. i have never really pushed any limits but i dont see how that would be a limfac before the stock tbss rails themselves.
Reply
Old Jun 1, 2023 | 03:16 PM
  #16  
Lsxford's Avatar
TECH Enthusiast
5 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (7)
 
Joined: Nov 2016
Posts: 663
Likes: 74
From: Winfield AL
Default

Originally Posted by NicD
But you don't want the ethanol percentage moving around at all during a hit as that gives the computer false information and changes it's fueling/timing incorrectly. Having that happen during a WOT run is the worst case scenario.
It only affects it if you tell it to. But regardless this thread isn't about my pile of ****.
Reply
Old Jun 1, 2023 | 03:22 PM
  #17  
275Camaro's Avatar
Teching In
 
Joined: Dec 2022
Posts: 46
Likes: 9
From: SE Wisconsin
Default

Originally Posted by TrendSetter
ive been running the inlet from the pump in one side of the regulator and the feed to the stock truck rails from the other side for years and its been fine. i have never really pushed any limits but i dont see how that would be a limfac before the stock tbss rails themselves.
Stock TBSS is returnless. Different story.
Reply
Old Jun 1, 2023 | 04:48 PM
  #18  
Tommy42088's Avatar
TECH Fanatic
Photogenic
Shutterbug
Liked
Loved
 
Joined: Oct 2022
Posts: 1,775
Likes: 625
From: Louisiana
Default

Originally Posted by 275Camaro
The regulator normally goes after the injectors. If it is before the injectors, how would you know what the pressure is at the injectors?
I actually said it backwards after I looked at it, feed line ito flex fuel sensor, from there to passenger rear rail, rails connected in front, and drivers rear goes out into regulator then, and the return is on the bottom port of regulator and the other fuel port on the regulator goes into my nitrous fuel solenoid
Reply
Old Jun 2, 2023 | 09:15 AM
  #19  
Black_Sunshine_99's Avatar
TECH Junkie
10 Year Member
Community Builder
Liked
Community Favorite
iTrader: (11)
 
Joined: Mar 2013
Posts: 3,857
Likes: 837
From: Washington
Default

Originally Posted by TrendSetter
ive been running the inlet from the pump in one side of the regulator and the feed to the stock truck rails from the other side for years and its been fine. i have never really pushed any limits but i dont see how that would be a limfac before the stock tbss rails themselves.
MM told me that factory return less style systems start having delivery consistency issues above the 700-800whp mark.
I ran the factory return less fuel system on my 02 Camaro at 700whp for years, literally twin 255's with one on a Hobbs switch, everything else was stock lol.

Originally Posted by Tommy42088
I actually said it backwards after I looked at it, feed line ito flex fuel sensor, from there to passenger rear rail, rails connected in front, and drivers rear goes out into regulator then, and the return is on the bottom port of regulator and the other fuel port on the regulator goes into my nitrous fuel solenoid
Identical to mine basically, the only downside I've been told is that when you reach the limits of the pump or pumps, the rail that gets fuel second would see reduced pressure to those injectors, but I think that's a very extreme case and I've never heard of it actually happening to anyone.
I think with fuels that require significantly more volume like E85 and Methanol, then equal distribution to each rail becomes more of an issue.
Reply
Old Jun 2, 2023 | 10:12 AM
  #20  
Tommy42088's Avatar
TECH Fanatic
Photogenic
Shutterbug
Liked
Loved
 
Joined: Oct 2022
Posts: 1,775
Likes: 625
From: Louisiana
Default

Originally Posted by The ******
MM told me that factory return less style systems start having delivery consistency issues above the 700-800whp mark.
I ran the factory return less fuel system on my 02 Camaro at 700whp for years, literally twin 255's with one on a Hobbs switch, everything else was stock lol.


Identical to mine basically, the only downside I've been told is that when you reach the limits of the pump or pumps, the rail that gets fuel second would see reduced pressure to those injectors, but I think that's a very extreme case and I've never heard of it actually happening to anyone.
I think with fuels that require significantly more volume like E85 and Methanol, then equal distribution to each rail becomes more of an issue.
interesting, I haven't had an issues yet, honestly all I ever use is e85. I haven't reached any extreme power yet either. I'm only at about 550rwhp but after this louisiana summer heat passes I plan to add a second pump and a procharger on the truck so I guess I'll see how it works out when I go that route. My tuner that also owns a performance mechanic shop is actually the one who put my lines like that. I had them hooked up different and he switched them to the way they are now a few months back and he builds alot of cars with much more power then mine. The only thing he mentioned was switching the injectors and adding a second pump in which I already had that planned.
Reply



All times are GMT -5. The time now is 09:23 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE