Proform brushless cooling fans?
Last edited by Kfxguy; Aug 12, 2024 at 11:06 AM.
The Best V8 Stories One Small Block at Time
At least that's kind of what it sounded like to me.
At least that's kind of what it sounded like to me.
does holly say keep a spare ecm in your glove box? I could go on, but you get my point lol. Just doesn’t sound reliable if you have to keep spare parts on hand like that. Then when Trend had a problem, ole boy told him it was his fault and he could kick rocks.
edit: dead band is from 100% down to 80%. When it gets to 80% it starts coming down. Honestly don’t see it as a problem because I likely won’t run stage 1 any higher than 80%.
edit 2: it doesn’t matter in my case, if I set it at 80-85-90 in the dead band when coming down, it fires back up after being off, at that duty cycle. I won’t be varying it except when dialing it in do this will be a non issue. I went up to 130hz and it still worked. It is a positive pwm signal needed btw.
plans are to run them in two speed mode. Judging by the amount of air being moved, I’m thinking the first stage would be good around 60%. Nice balance of good flow and a lower amp draw. I’m just making guesses at this point. Once they are on the car I’ll fine tune the first stage. And of course if things get a little toasty it’ll have the second stage.
Last edited by Kfxguy; Aug 13, 2024 at 08:37 PM.
I also got my 16” proform today as well as a SPAL 16” blade 500w brushless for a steal. I jury rigged a test setup to get some baselines. The data is interesting.
each fan was tested with the same radiator (Howe dual 1” core) suspended over the air on two 5 gal buckets. Two lifepo4 batteries equally 8Ah (I run these in my cars) so they have plenty of juice hooked up to a lifepo4 20amp charger. A 150amp watt meter supplies power to the fans and a PWM generator to turn the fans on.
Flexalite flex wave 16” puller directly on radiator no shroud and no controller (full speed only).
14.9 amps
194.7watts on the motor
1594ft/min
18.1mph
proform 16” brushless puller. I was told minimum hz is 128 so that’s what I set it to. The fan starts at 10% and ramps to 90% full speed but will go to 100% and still run at full speed. Something weird with the fan was that after 47% if you turn off the PWM generator the fan will go to 100% and stay there. So 48% and turn it off it ramps to 100% and then if I set it to 47 and turn it on it will drop, shut down the signal and it shuts the fan down. This is because my generator has a on/off button so I can leave it on but kill the signal/output. I’m not physically separating the PWM fan connection and that shuts the fan down bc I panicked when the fan went to 100%. This fan is actually pretty sweet. Has great range from 10% it’s just barely doing much and by 50% is moving and 70-90% just sounds scary. I wish I had a rpm tool to get some speed readings of that thing.
10% = .25amps/3.3w and 196ft/min
20% = .5amps/7.6w and 413ft/min
50% = 3.97amps/52w and 964ft/min
70% = 10.68amps/137w and 1416ft/min
90% = 21.47amps/271.8w and 1849ft/min 22.1mph
picked up 300ft/min roughly and 4mph at 6amps more over the flexalite. I did a free air test of this just to see and the motor pulled the same amps and watts but lots
of air it’s like it didn’t care there was a restriction as it didn’t affect the performance really. It did confirm my suspicion given the rated amps that it’s a 300w motor basically.
spal 16” 500w on shroud that it came with. This thing is clearly the winner but by how much. I set this to 100hz and since it’s a newer plus version it’s the same + PWM as the proform So low speed is low percentage.
15% = 1.67amps/22.5w and 846ft/min
30% = 3.72amps/48.8w and 1259ft/min
50% = 9.21amps/119.4w and 1771ft/min more air than flexalite and almost as much as procomp at 50%. Look at the wattage 194w brushed for 119w brushless and about 5amps less
70% = 19amps/242w and 2302ft/min
90% = 34.2amps/425w and 3109ft/min 35.1mph
its not a full comparison as the spal had a shroud and was spaced off the rad. The flexalite picked up when going to a shroud and I would expect the proform to as well. Flexalite jumped from 1594ft/min and 18.1mpg to 1692ft/min and 19.2mph. So I can guesstimate the proform would go from 1849ft/min and 22.1mph to 1949ft/min and 23.1mph. Long story short is the proform is better than the flexalite. Now I have to figure out do I swap the proform on the vette and replace the flexalite quick and easy. Then pull the derale dual 12”
spal fan combo off the turbo firebird and swap this 16” spal brushless in? I know the derale dual 12”
spals are rated for 4000cfm which this single 16”
won’t put out. I could get a better shroud increasing from 26” to 27.5” and gain the 100% core coverage. I just don’t know if it will be enough for that car. The derales Are keeping up pretty good but if has a term x and it would be super easy and clean to swap that on. The spals brushed 12”‘don’t love the startup on the Flexalite variable speed controller.
I also got my 16” proform today as well as a SPAL 16” blade 500w brushless for a steal. I jury rigged a test setup to get some baselines. The data is interesting.
each fan was tested with the same radiator (Howe dual 1” core) suspended over the air on two 5 gal buckets. Two lifepo4 batteries equally 8Ah (I run these in my cars) so they have plenty of juice hooked up to a lifepo4 20amp charger. A 150amp watt meter supplies power to the fans and a PWM generator to turn the fans on.
Flexalite flex wave 16” puller directly on radiator no shroud and no controller (full speed only).
14.9 amps
194.7watts on the motor
1594ft/min
18.1mph
proform 16” brushless puller. I was told minimum hz is 128 so that’s what I set it to. The fan starts at 10% and ramps to 90% full speed but will go to 100% and still run at full speed. Something weird with the fan was that after 47% if you turn off the PWM generator the fan will go to 100% and stay there. So 48% and turn it off it ramps to 100% and then if I set it to 47 and turn it on it will drop, shut down the signal and it shuts the fan down. This is because my generator has a on/off button so I can leave it on but kill the signal/output. I’m not physically separating the PWM fan connection and that shuts the fan down bc I panicked when the fan went to 100%. This fan is actually pretty sweet. Has great range from 10% it’s just barely doing much and by 50% is moving and 70-90% just sounds scary. I wish I had a rpm tool to get some speed readings of that thing.
10% = .25amps/3.3w and 196ft/min
20% = .5amps/7.6w and 413ft/min
50% = 3.97amps/52w and 964ft/min
70% = 10.68amps/137w and 1416ft/min
90% = 21.47amps/271.8w and 1849ft/min 22.1mph
picked up 300ft/min roughly and 4mph at 6amps more over the flexalite. I did a free air test of this just to see and the motor pulled the same amps and watts but lots
of air it’s like it didn’t care there was a restriction as it didn’t affect the performance really. It did confirm my suspicion given the rated amps that it’s a 300w motor basically.
spal 16” 500w on shroud that it came with. This thing is clearly the winner but by how much. I set this to 100hz and since it’s a newer plus version it’s the same + PWM as the proform So low speed is low percentage.
15% = 1.67amps/22.5w and 846ft/min
30% = 3.72amps/48.8w and 1259ft/min
50% = 9.21amps/119.4w and 1771ft/min more air than flexalite and almost as much as procomp at 50%. Look at the wattage 194w brushed for 119w brushless and about 5amps less
70% = 19amps/242w and 2302ft/min
90% = 34.2amps/425w and 3109ft/min 35.1mph
its not a full comparison as the spal had a shroud and was spaced off the rad. The flexalite picked up when going to a shroud and I would expect the proform to as well. Flexalite jumped from 1594ft/min and 18.1mpg to 1692ft/min and 19.2mph. So I can guesstimate the proform would go from 1849ft/min and 22.1mph to 1949ft/min and 23.1mph. Long story short is the proform is better than the flexalite. Now I have to figure out do I swap the proform on the vette and replace the flexalite quick and easy. Then pull the derale dual 12”
spal fan combo off the turbo firebird and swap this 16” spal brushless in? I know the derale dual 12”
spals are rated for 4000cfm which this single 16”
won’t put out. I could get a better shroud increasing from 26” to 27.5” and gain the 100% core coverage. I just don’t know if it will be enough for that car. The derales Are keeping up pretty good but if has a term x and it would be super easy and clean to swap that on. The spals brushed 12”‘don’t love the startup on the Flexalite variable speed controller.
what spal fan do you have?
Here is a short of the procomp off to full start ramp up (much faster than the SPAL)
Here is a video of the procomp going through the test of airflow and amps.
Video of the SPAL 16" doing some work
Last edited by customblackbird; Aug 14, 2024 at 08:49 AM.
At least that's kind of what it sounded like to me.
The motors on the Delta PAG fans last for 50,000hours, longer than most cars. A spare ECM gives you peace of mind.
The motors on the Delta PAG fans last for 50,000hours, longer than most cars. A spare ECM gives you peace of mind.











