Forced Induction Superchargers | Turbochargers | Intercoolers

6.0 FI block Prep

Thread Tools
 
Search this Thread
 
Old Oct 12, 2005 | 03:22 PM
  #1  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default 6.0 FI block Prep

Posted in internal, but no replies there... Maybe some of you high-boost fellows who did the work yourself can help me out more anyway.

I have a slightly used 6.0 iron block that will be used in my new turbo project. She's ready to take to the machine shop. I plan on telling them that I need the following done, as far as block prep:

Deburred
Machined for O-rings
Cylinder honed (if I can get away with it), or bored if necessary (would 0.030 or 0.010 be best, and why?).
Decked.
Cleaned.

Am I missing anything? Hopefully I'll get some replies... I can't seem to get responses out of USERS, MODS, and SPONSORS these days!!
Reply
Old Oct 12, 2005 | 10:56 PM
  #2  
FastKat's Avatar
TECH Addict
iTrader: (10)
 
Joined: May 2005
Posts: 2,487
Likes: 2
From: Pittsburgh, PA
Default

Don't know if the O-rings are necessary, but you will want to have the cylinders honed with a torque plate (which simulates the head being torqued on) and I believe most blocks can go .030 over without sweating it. From what I understand it's also in your best interest to have the mains realigned.

Originally Posted by Drake
Posted in internal, but no replies there... Maybe some of you high-boost fellows who did the work yourself can help me out more anyway.

I have a slightly used 6.0 iron block that will be used in my new turbo project. She's ready to take to the machine shop. I plan on telling them that I need the following done, as far as block prep:

Deburred
Machined for O-rings
Cylinder honed (if I can get away with it), or bored if necessary (would 0.030 or 0.010 be best, and why?).
Decked.
Cleaned.

Am I missing anything? Hopefully I'll get some replies... I can't seem to get responses out of USERS, MODS, and SPONSORS these days!!
Reply
Old Oct 13, 2005 | 12:47 AM
  #3  
y2khawk's Avatar
TECH Veteran
iTrader: (5)
 
Joined: Nov 2001
Posts: 4,491
Likes: 1
From: Olmsted Falls, OH
Default

Define slightly used?

If the bores are in decent shape, i wouldn't bother with much more than a hone (if not requiring more). Or unless you're after every last cube

If it didn't have issues with bearings in the past, leave the caps and line bore alone.

Unless you're planning to run 25+ psi i wouldn't bother with the o-rings either. Stick with an MLS gasket and you'll be more than fine to any level you can possibly use on a daily basis.
Reply
Old Oct 13, 2005 | 08:29 AM
  #4  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

Not sure of the exact miles, but the bores seem to be in very good shape. There is still plenty of cross hatching visible, no lip on top or bottom of bore, and no major wear on the bearings or cam lobes. There are some light vertical scratches on the "top" side of the bore, but you can't even feel them with your fingernails. I really think I can get by with a hone... strength > cubes.

Thanks for the help guys, this is an ambitious project for me, but I feel good about pulling this off.

I'll have my engine build man check the caps and line bore.

Are torque plates necessary if I'm only going with a hone?
Reply
Old Oct 13, 2005 | 03:43 PM
  #5  
FastKat's Avatar
TECH Addict
iTrader: (10)
 
Joined: May 2005
Posts: 2,487
Likes: 2
From: Pittsburgh, PA
Default

Originally Posted by Drake
Are torque plates necessary if I'm only going with a hone?
Not sure about that... I know it's pretty important for the aluminum blocks but I honeslty don't know if the iron blocks are different. If anything I imagine they would be more rigid. My opinion: if you're going to get it honed, it's easily worth an extra $50 for a shop that uses torque plates.
Reply
Old Oct 14, 2005 | 07:13 AM
  #6  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

You know... I just thought of something else. As I see it, there aren't any downsides to O-ringing this block. Does O-ringing place any restrictions on the type of head gasket you can use, or otherwise restrict you in any way?

From what I've read, it isn't an expensive option... just sounds like good insurance. (Yeah, I know, detonation will still destroy an o-ringed head setup...)
Reply
Old Oct 14, 2005 | 07:40 AM
  #7  
Wet 1's Avatar
TECH Resident
iTrader: (4)
 
Joined: Jul 2004
Posts: 972
Likes: 0
From: USA
Default

Originally Posted by Drake

Are torque plates necessary if I'm only going with a hone?
If you want it done right it is!
Reply
Old Oct 14, 2005 | 07:41 AM
  #8  
Wet 1's Avatar
TECH Resident
iTrader: (4)
 
Joined: Jul 2004
Posts: 972
Likes: 0
From: USA
Default

Originally Posted by Drake
You know... I just thought of something else. As I see it, there aren't any downsides to O-ringing this block. Does O-ringing place any restrictions on the type of head gasket you can use, or otherwise restrict you in any way?

From what I've read, it isn't an expensive option... just sounds like good insurance. (Yeah, I know, detonation will still destroy an o-ringed head setup...)
You have to use copper gaskets with the O rings.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Oct 14, 2005 | 09:20 AM
  #9  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

Originally Posted by Wet 1
You have to use copper gaskets with the O rings.
Why is that?
Reply
Old Oct 14, 2005 | 01:12 PM
  #10  
SUPER DAVES Z's Avatar
TECH Apprentice
iTrader: (6)
 
Joined: Nov 2003
Posts: 397
Likes: 0
From: Bastrop , TEXAS
Default

I'd listen to Harlan. He's been going fast with ls1's for a while. Just go with some MLS gaskets and be done with it.

Later,
Dave
Reply
Old Oct 14, 2005 | 01:50 PM
  #11  
trtturbo's Avatar
TECH Fanatic
iTrader: (25)
 
Joined: Mar 2004
Posts: 1,810
Likes: 0
From: Newark, Tx.
Default

the copper gaskets are prone to leak coolant at times.
Reply
Old Oct 14, 2005 | 02:07 PM
  #12  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

Eck... can't have that. I guess I'll be running MLS. Thanks everyone.
Reply
Old Oct 14, 2005 | 02:09 PM
  #13  
maddboost's Avatar
TECH Veteran
iTrader: (11)
 
Joined: Jul 2002
Posts: 4,331
Likes: 3
From: Elmhurst, IL
Default

I would have it drilled for 1/2" studs if you are running alot of boost.
Reply
Old Oct 14, 2005 | 02:14 PM
  #14  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

I thought about that, but with what people are doing with stock sizes, I figured I'd do without the distortion that will be caused by the larger bolts.

If she won't hold together, it isn't a big deal... I'll pull it and do whatever is necessary.
Reply
Old Oct 14, 2005 | 02:24 PM
  #15  
Lawnboy's Avatar
Restricted User
iTrader: (54)
 
Joined: Jan 2002
Posts: 902
Likes: 1
Default

GM MLS head gaskets, not need to O-ring, wast of time and $$$$$
Dont use the cometic, lot of leak problems with them.
Reply
Old Oct 14, 2005 | 02:32 PM
  #16  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

Just out of curiosity, why can't you use MLS and an O-ring?
Reply
Old Oct 14, 2005 | 02:46 PM
  #17  
maddboost's Avatar
TECH Veteran
iTrader: (11)
 
Joined: Jul 2002
Posts: 4,331
Likes: 3
From: Elmhurst, IL
Default

Originally Posted by Lawnboy
GM MLS head gaskets, not need to O-ring, wast of time and $$$$$
Dont use the cometic, lot of leak problems with them.
We have a few cars making 18 to 25 pounds of boost all are running Cometic gaskets without leaking problems.
Reply
Old Oct 14, 2005 | 02:57 PM
  #18  
SUPER DAVES Z's Avatar
TECH Apprentice
iTrader: (6)
 
Joined: Nov 2003
Posts: 397
Likes: 0
From: Bastrop , TEXAS
Default

My cometics don't leak, and I've been running them since January 04. Pulled the heads off and re-usd them a couple of times too.
Reply
Old Oct 14, 2005 | 03:02 PM
  #19  
Wet 1's Avatar
TECH Resident
iTrader: (4)
 
Joined: Jul 2004
Posts: 972
Likes: 0
From: USA
Default

Originally Posted by Drake
Why is that?
The gasket has to be soft enough to confort around the fire ring, hence copper.

Cometics are hard as a rock and do not comform around irregular surfaces well like copper does. This is part of the reason many of the Darton sleeve blocks leak with the cometics if the sleaves are left sticking up at all.
Reply
Old Oct 14, 2005 | 03:07 PM
  #20  
Drake's Avatar
Thread Starter
Launching!
iTrader: (1)
 
Joined: Feb 2003
Posts: 246
Likes: 0
From: Huntsville, AL
Default

Makes sense. Has anyone ever tried running a receiver groove without an actual o-ring? I'm not sure how effective that would be.
Reply



All times are GMT -5. The time now is 08:34 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE