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anyone take out intake fuel pump from inside car?

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Old Dec 28, 2002 | 11:56 AM
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Default anyone take out intake fuel pump from inside car?

i need to replace the pump inside the tank. i know it can be removed from inside the car by cutting a hole in the floor. i used to do it on old my old irocs. it was sooo much easier. thanks if you can help. <img border="0" title="" alt="[Big Grin]" src="gr_grin.gif" />
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Old Dec 28, 2002 | 11:59 AM
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Default Re: anyone take out intake fuel pump from inside car?

Still possible on the 4th Gen's. <img border="0" title="" alt="[Wink]" src="gr_images/icons/wink.gif" />

snip snip
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Old Dec 28, 2002 | 03:52 PM
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Default Re: anyone take out intake fuel pump from inside car?

I have a area cut above my fuel tank to get at the fuel pump. I took like 1:30 with a dremel and a lite touch not to hit the fuel lines but I did it. You want to start with say a 5inX5in in the center to see where you are and go for there. I know that you have to cut room for the fuel lines cause they dont connect right at the fuel pump. You'll see what I mean if ya do it. I would say when done you will have like a ft long hole.
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Old Dec 28, 2002 | 04:07 PM
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Default Re: anyone take out intake fuel pump from inside car?

dremel near fuel tank... you are a brave soul

Use metal snips and be safe.
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Old Dec 28, 2002 | 06:34 PM
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Default Re: anyone take out intake fuel pump from inside car?

Just go slow. Less than an inch space between deck and tank.
<img src="http://home.attbi.com/~gmurphy1/camaro/fpump1.jpg" alt=" - " />
More pictures on my website.
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Old Dec 28, 2002 | 06:54 PM
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Default Re: anyone take out intake fuel pump from inside car?

I also cut an access hatch. On the 99s there is less than 1/8" clearance from the tank and sheet metal. Also the sheet metal is nearly 1/8" thick in that location, not gonna be able to cut it with snips. I dropped the tank, cut the access hatch with a saws-all, then put it back in. I have add the pump module out several times since then, so its paid for itself many times.

Gary
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Old Dec 28, 2002 | 06:59 PM
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Default Re: anyone take out intake fuel pump from inside car?

</font><blockquote><font size="1" face="Verdana, Helvetica, sans-serif">quote:</font><hr /><font size="2" face="Verdana, Helvetica, sans-serif">dremel near fuel tank... you are a brave soul</font><hr /></blockquote><font size="2" face="Verdana, Helvetica, sans-serif">good point. I was a complete idiot then <img border="0" title="" alt="[Big Grin]" src="gr_grin.gif" /> I used a cutoff wheel! Had that biznitch out in 10 minutes though <img border="0" alt="[jester]" title="" src="graemlins/gr_jest.gif" />

I pulled the tank the first time I went in there. That was a 10 hour day <img border="0" alt="[bang head]" title="" src="graemlins/gr_banghead.gif" />
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Old Dec 28, 2002 | 07:18 PM
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Default Re: anyone take out intake fuel pump from inside car?

ls1ss what did you use to cut the hole? those are great pics. i never would have guessed it would have had to be such a big hole. thanks for all the help guys. <img border="0" title="" alt="[Big Grin]" src="gr_grin.gif" />
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Old Dec 29, 2002 | 05:19 AM
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Default Re: anyone take out intake fuel pump from inside car?

I used my cutoff wheel air tool. The metal is thick. Using tin snips would be very difficult. I actually should have cut another inch towards the rear for better access.
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Old Dec 29, 2002 | 10:28 AM
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Default Re: anyone take out intake fuel pump from inside car?

cut mine also. Used some good tin snips. Installed a hinged aluminum cover for it.
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Old Dec 29, 2002 | 02:02 PM
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Default Re: anyone take out intake fuel pump from inside car?

hey mines done. a little tip for 99 up guys. we have a different gas tank then the 98. so i cut mine like ls1ss and i even started back about 2 inches and i had to go back further so i wound up making an escape hatch. so for you 99 up guys start right from the back edge of the floor and work your way up. ill be installing the pump this week when i get it. thanks for all your help guys. <img border="0" title="" alt="[Big Grin]" src="gr_grin.gif" />
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