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Two injectors wide open with key on

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Old Oct 17, 2023 | 03:57 PM
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Default Two injectors wide open with key on

I am working on a "swap" ---Gen 4 in a 2000 Camaro with 4L80. I have a E38 computer, stand alone harness, external fuel pump with regulator set at 58psi. I can turn the key to ON, fuel pump runs and #7 and #8 cylinders will fill with gas in about 15 seconds. I can spin the engine over with the plugs out and it will spray fuel across the garage. Only on 7 and 8. I replaced #8 injector to see if I had a bad one. Same thing happens. How can they be locked on????
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Old Oct 17, 2023 | 04:23 PM
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Those injector circuits are shorting out. Injectors function by the ECM grounding each injector as needed.
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Old Oct 17, 2023 | 06:15 PM
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Would that be from a faulty computer or those two injectors are grounded permanently somewhere? Thanks
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Old Oct 17, 2023 | 09:54 PM
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Could be either one. First order of business is checking all associated wiring.
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Old Oct 18, 2023 | 06:58 AM
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Good plan---I hate to get to the point of cranking the engine, and something like this holds up the whole project.
Thanks
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Old Oct 18, 2023 | 12:37 PM
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Before you go ripping out your wiring, Un plug those 2 and see if they still do it. I just went thru this, had a piece of trash holding open a pintle on one of mine.
I know you said you replaced it, but it would double check if it’s the wiring/ecu
esp. if the injectors your using have sat around for a while.
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Old Oct 18, 2023 | 06:18 PM
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I've checked injectors before by lifting the assembly, putting a pan underneath, and having someone crank the engine while observing. Gives a better idea what's happening, and if you do have one sticking open, at least all that fuel isn't going into the cylinder potentially hydro-locking it.
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Old Oct 19, 2023 | 09:11 AM
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Originally Posted by 68Formula
I've checked injectors before by lifting the assembly, putting a pan underneath, and having someone crank the engine while observing. Gives a better idea what's happening, and if you do have one sticking open, at least all that fuel isn't going into the cylinder potentially hydro-locking it.
If I pull off the fuel rail and leave the injectors in the rail, as soon as I turn on the key, the fuel pressure is going to blow out all of the injectors. They only have an O ring holding them in.
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Old Oct 19, 2023 | 09:18 AM
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Originally Posted by bthomas
Before you go ripping out your wiring, Un plug those 2 and see if they still do it. I just went thru this, had a piece of trash holding open a pintle on one of mine.
I know you said you replaced it, but it would double check if it’s the wiring/ecu
esp. if the injectors your using have sat around for a while.
I am going out now to check that. I put a new set in ---Bosch 210's so they didn't sit around with fuel in them. I replaced #8 and it did the same. I did make a new fuel system---new hoses and all, so maybe something is in there ? Only one way to find out. Thanks
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Old Oct 19, 2023 | 09:35 AM
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Holy Crap!! Still the same problem with the #7 and 8 injectors unplugged. Hard to believe that the new one got locked open also.
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Old Oct 19, 2023 | 10:48 AM
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Got to love cheap injectors, or you didn't clean out your fuel lines after building them and put that debris directly into them.
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Old Oct 19, 2023 | 05:30 PM
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Originally Posted by dw456post
Holy Crap!! Still the same problem with the #7 and 8 injectors unplugged. Hard to believe that the new one got locked open also.
Are you sure they are genuine Bosch 210 injectors?

Here is a whole set for less than $100

Amazon Amazon

I suspect that whatever injector you have, Bosch had nothing to do with them.

Andrew
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Old Oct 19, 2023 | 08:03 PM
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Genuine Bosch. I talked to the supplier and they said to send them back and they would check them out. I ohmed the coils and they are in spec, so it is something else. It could be trash from the new fuel lines. Only two plugs affected. I was careful to clean the lines as I made them, but -----.
As soon as I get them back, I will post results.
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Old Oct 20, 2023 | 10:27 AM
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Checking the resistance of a coil on an injector basically tells you nothing, and how do you know they are genuine, because they said so? Where did you get them from?
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Old Oct 20, 2023 | 05:38 PM
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Unplug the fuel pump relay.
KOEO & with a VOM, or a NOID lite, check to see if there is a closed circuit across the 2 pins in the inj plug.
If no lite, the injs have STB and are stuck open.
If yes, then the ecm driver is shorted or the negative side of the harness is going to ground.
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Old Oct 20, 2023 | 06:44 PM
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Originally Posted by NicD
Checking the resistance of a coil on an injector basically tells you nothing, and how do you know they are genuine, because they said so? Where did you get them from?
VS Racing in Texas
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Old Oct 20, 2023 | 06:53 PM
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Originally Posted by Old Buzzard
Unplug the fuel pump relay.
KOEO & with a VOM, or a NOID lite, check to see if there is a closed circuit across the 2 pins in the inj plug.
If no lite, the injs have STB and are stuck open.
If yes, then the ecm driver is shorted or the negative side of the harness is going to ground.
OK, what is STB ?
If checking with a VOM, am I checking for a low voltage?
If the ecm driver was shorted, wouldn't that affect the other 6 injectors?
Thanks
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Old Oct 21, 2023 | 05:16 PM
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Originally Posted by Old Buzzard
Unplug the fuel pump relay.
KOEO & with a VOM, or a NOID lite, check to see if there is a closed circuit across the 2 pins in the inj plug.
If no lite, the injs have STB and are stuck open.
If yes, then the ecm driver is shorted or the negative side of the harness is going to ground.

With a VOM, KOEO, all of the injector plugs read 12 volts. I unplugged each one and checked across the two pin receptacles. There are ground wires on the harness that are connected to the head and frame. Do you mean that all of the injector ground wires are grounded to the engine ground? How to check the computer?? I don't understand why all of the inj's were not open like 7 and 8.
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Old Oct 23, 2023 | 05:37 PM
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"With a VOM, KOEO, all of the injector plugs read 12 volts".
ONE wire in each inj plug is HOT. ONE wire is not.
If you are checking the TWO inj harness pins with both VOM probes and you have 12V, then there's an issue.
NOTE that there are different color wires for the ground side and a common color for the 12V supply side, in EVERY inj harness plug.
Put 1 VOM probe, the RED one, on the common color wire and the other probe, the BLACK one, on a good ground.
NOT on the other harness wire. Get 12V? You should.
If you are checking across the 2 pins in the harness and are getting 12V, That means the inj harness negative side is either shorted to the engine or the PCM driver is shorted.
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Old Oct 24, 2023 | 10:27 AM
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Originally Posted by dw456post
VS Racing in Texas
So you are telling me the place that sells chinese turbos and other knock off wastegates, blow offs, etc also sells chinese injectors? I'm shocked....
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