98 walbro pump install
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I just noticed now you used Butt Connectors to make your connections for the Ground and Power to the pump. YOu might want to change those, I've seen butt connectors loosen from vibration and loose conductivity. Heard a bad story of a local shop using butt connectors on injector wires and cylinders running lean with bad consequences.
butt connectors have the potential to work ok. acutally i have 4 of them in my gas tank of my car.
I picked up my Harness install kit today with the pump...I'll post up some pics later on tonight.
Here's the pics:
Pictures of the Walbro power and ground harness I took apart with a pick. Thicker gauge wire pictured on the left and the stock wiring on the right.

The new thicker gauge wires on the lead I pulled out of the Walbro pump harness. I soldered them as well as crimped them and heat shrunk the ends so there is no chance of them getting loose and coming apart.


Once the connections were done I put the leads back in the walbro supplied harness.

Then I took the leads out of the other factory harness with a pick and took out the factory small gauge wire. The new thicker gauge wire slid in perfectly and I Crimped Soldered and heat shrunk it as well again.

Then I put the leads back in the factory harness making sure they snapped back in place. And here's the finished Thicker gauge harness...

This was a nice easy job to sit at the work bench and throw together. I'm going to be replacing the rest of the factory wiring outside the pump this week upgrading it as well. Now I am finally going to drop the pump in the tank!



I extended the bottom of the pick up on the pump and test fit it a few times to make sure it wasn't pressed up against the plastic slosh bucket in the tank. The fuel feed line clears the top of the tank and still flexes without binding or pinching.





