Help! Problems while rebuilding 10-bolt...
But... 90 minutes into working, I got stuck.
Problem No. 1: My rotors appear to have rusted onto the axle shafts, and I can't get them off. The car has only 60k miles and the rotors have never been changed... the darn thing's been garaged its entire life... I'm not sure how this happened. I soaked the ends of the axles with PB Blaster before quitting tonight, so I'm hoping they'll come off tomorrow morning. But the way they look practically fused on there, the prognosis doesn't look too good.
Any advice for getting them off?
Problem No. 2: I'm not sure if it's caused by the rotors being rusted onto the axles, but I can't push them in far enough to get the C-clips off the passenger side axle. Using a tiny bit of fighting and gentle persuasion, the driver side c-clip fell right out and that axle is free. But... the passenger axle clip is still in there, and no matter how I rotate the diff or push the axles into the housing, it refuses to give enough to let the clip come out.
So... anyone got any ideas for getting past this? I've quit for the night because I feel like beating the hell out of the whole f*cking thing with a hammer at the moment.
Thanks...
-Roger
It's majorly frustrating.

I'll try again in the morning with a fresh head and let y'all know how it ends.
-R
It's soaked with so much penetrating oil that they ought to come off tomorrow. I'll have breakfast, break out the dead-blow and get my anger management therapy on. Then we'll move on to the clip. Hopefully that'll solve the problem.
Remove the speed sensors and the axle will go in far enough to get the c clips out.
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The axle bearings are out. Driver side was okay, passenger side was in pieces.
Now for re-assembly.






