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Machine shop screwed up!

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Old 04-19-2018, 08:32 PM
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Default Machine shop screwed up!

So I’m building a 6.0 and putting a LSA on top with an LS9 cam. Guessing 550 hp range. Was planning on using the stock crank from the 6.0 and told the machine shop to polish it or turn it .010 under if needed. Well they made a mistake and turned it .040 under. He’s buying the matching bearings for it and swears it will handle the power no problem. The rotating assembly has also been balanced at this point. Thoughts? This is my first LS build. Thanks for your input!
Old 04-19-2018, 08:36 PM
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Why would they cut it .040??
Old 04-19-2018, 08:42 PM
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Something was set wrong on the tool and they did it by accident.
Old 04-19-2018, 08:47 PM
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IMO, They should get you another crank.

I personally wouldn't go that much on something being used with forced induction.

Is it only on the rods or the mains too?

Is he aware of your plans for this?
Old 04-19-2018, 08:54 PM
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Yep, told him my plans and the response was “a LS crank should have NO problem handling that kind of power even turned down, I wouldn’t even worry about it.” Mains only.
Old 04-19-2018, 08:58 PM
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Originally Posted by gonzo350
So I’m building a 6.0 and putting a LSA on top with an LS9 cam. Guessing 550 hp range. Was planning on using the stock crank from the 6.0 and told the machine shop to polish it or turn it .010 under if needed. Well they made a mistake and turned it .040 under. He’s buying the matching bearings for it and swears it will handle the power no problem. The rotating assembly has also been balanced at this point. Thoughts? This is my first LS build. Thanks for your input!
You requested a polish and most likely that was all it needed. Taking too much off the crankshaft only weakens the crankshaft in my opinion but of course it will still work. How long if your really hard on it would be my concern though. I'd want them to replace it and any reputable machine shop would offer to replace it if the customer chooses not to accept the machined part due to their mistake.
Old 04-20-2018, 10:18 AM
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I would have them replace it or I’d walk away and let them eat the cost of machining it.
Old 04-20-2018, 11:53 AM
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I would opt to have them replace the crank if it were me. I wouldn't care if its still "ok" after their mistake.
Old 04-21-2018, 09:23 AM
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Default Crank Grind = .040" Under

Hi Gonzo, I would be MORE worried with the Bearing Clearance.

The reduction in size equals 6 of the hairs on your head in Radius !

The balance cost of ???.??

What bearings will you fit ?

How does the "fillet" look ?

The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.

TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.

The "smaller" Main Crank will make more HP.

Lance
Old 04-21-2018, 12:04 PM
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Originally Posted by Pantera EFI
Hi Gonzo, I would be MORE worried with the Bearing Clearance.

The reduction in size equals 6 of the hairs on your head in Radius !

The balance cost of ???.??

What bearings will you fit ?

How does the "fillet" look ?

The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.

TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.

The "smaller" Main Crank will make more HP.

Lance
That crank could have been machined a few times before reaching 040 but basically now it's one and done!
Old 04-24-2018, 07:57 PM
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Stresses due to torque and bending will increase about 5%.
Old 04-27-2018, 07:56 AM
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Default Crankshaft Strength = Rolled Fillet

Hi Gonzo, I would like you to post a picture of the Main Fillet area.

The LS OEM crankshaft has a "rolled" Fillet AREA that ADDS much strength to the crankshaft.

I have seen cracks in a crankshaft, often in the ROD fillet area.

THUS if a Machine Shop "destroyed" the Fillet area IT DID in fact damage your crankshaft.

Lance
Old 04-27-2018, 10:30 AM
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At what point does bearing thickness start to become an issue?
Old 04-27-2018, 09:01 PM
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Originally Posted by JoeNova
At what point does bearing thickness start to become an issue?
Good question! I'm wondering if we're missing something here like the crank was damaged and needed to be machined that much in order to clean everything up? If I handed a machine shop my crank knowing that all it needed was a polishing and was told they took material out I'd be pissed. But I would have measured the journals with a micrometer to see if they are within spec. so I would know prior to the machine shop getting it if there was a problem.
Old 04-28-2018, 12:18 AM
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Originally Posted by JoeNova
At what point does bearing thickness start to become an issue?
Good Question, I thought the steel shell was thicker and the bearing material remained the same..
Old 04-28-2018, 08:51 AM
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Default Six Hair Error

Hi Cook, I agree with you, the steel is stronger/thicker.

AGAIN, the increase in thickness is SIX hairs pulled from your head.

That distance (.020") is not a large change in shell thickness.

The Ford 351-W had a 3" Main with Oil Pressure issues due to bearing area.

I often fit a 351-C main 2.75" crankshaft to cure the pressure problem.

My Lola F-5000 had a SBC with "small" journal Main/Rod sizes

Clevite manufactures THICK main bearings for this COMMON conversion !

The OP stated "balanced" crankshaft, OK what was the BW ?

Lance
Old 04-29-2018, 09:32 PM
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One crankshaft manufacturer tested some shafts that were ground down to .010˝, .020˝, .030” or even .040” undersize and found that there was less than a 4% reduction in the fatigue life of the undersize shafts. Most crankshafts are engineered to be about four times stronger than required, based on mathematical stress and load calculations, so a 4% reduction in fatigue life is virtually meaningless. http://www.enginebuildermag.com/2017...030-field-exp/
Old 04-30-2018, 09:33 AM
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Default Crankshaft Twist Increase = 24ex TW

Hi WS6, yes a VERY GOOD READ.

The simple fact of a regrind crankshaft BELIEVED to be weak be some AND the same belief that it is FINE to REPLACE my 60-2 (GM58x) TW with the LOW RES 24ex AND the cost of the DELAY BOX ($350.00) is a FINE METHOD ?

The "twist" difference (a higher amount of crankshaft twist) is much greater with the LOW RES 24ex compared to the 58x Target Wheel.

How Sad.

Lance
Old 05-07-2018, 03:06 PM
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It is not the overall strength of the crank. They are surface hardened, they have taken all the hardness out of where they have ground. I would not take that crank.
Old 05-08-2018, 11:18 AM
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Default Cast Iron VS Steel Crankshafts

Hi ALL, the GM OEM 6.0 crankshaft is made out of Cast Iron, by nature it is hard.
The 4.00" forged crankshaft, I ones I have made for my use ARE Forged Steel AND Require a Heat Treat to increase surface hardness.

Lance




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