Machine shop screwed up!
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So I’m building a 6.0 and putting a LSA on top with an LS9 cam. Guessing 550 hp range. Was planning on using the stock crank from the 6.0 and told the machine shop to polish it or turn it .010 under if needed. Well they made a mistake and turned it .040 under. He’s buying the matching bearings for it and swears it will handle the power no problem. The rotating assembly has also been balanced at this point. Thoughts? This is my first LS build. Thanks for your input!
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So I’m building a 6.0 and putting a LSA on top with an LS9 cam. Guessing 550 hp range. Was planning on using the stock crank from the 6.0 and told the machine shop to polish it or turn it .010 under if needed. Well they made a mistake and turned it .040 under. He’s buying the matching bearings for it and swears it will handle the power no problem. The rotating assembly has also been balanced at this point. Thoughts? This is my first LS build. Thanks for your input!
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Hi Gonzo, I would be MORE worried with the Bearing Clearance.
The reduction in size equals 6 of the hairs on your head in Radius !
The balance cost of ???.??
What bearings will you fit ?
How does the "fillet" look ?
The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.
TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.
The "smaller" Main Crank will make more HP.
Lance
The reduction in size equals 6 of the hairs on your head in Radius !
The balance cost of ???.??
What bearings will you fit ?
How does the "fillet" look ?
The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.
TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.
The "smaller" Main Crank will make more HP.
Lance
#10
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Hi Gonzo, I would be MORE worried with the Bearing Clearance.
The reduction in size equals 6 of the hairs on your head in Radius !
The balance cost of ???.??
What bearings will you fit ?
How does the "fillet" look ?
The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.
TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.
The "smaller" Main Crank will make more HP.
Lance
The reduction in size equals 6 of the hairs on your head in Radius !
The balance cost of ???.??
What bearings will you fit ?
How does the "fillet" look ?
The ONLY problem you will have is if in a future rebuild the small chance of a >050" quality bearing.
TO BE HONEST, the bearing surface speed will be reduced.
The "smaller" main diameter WILL increase Oil Pressure by a reduction in flow area.
The "smaller" Main Crank will make more HP.
Lance
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Hi Gonzo, I would like you to post a picture of the Main Fillet area.
The LS OEM crankshaft has a "rolled" Fillet AREA that ADDS much strength to the crankshaft.
I have seen cracks in a crankshaft, often in the ROD fillet area.
THUS if a Machine Shop "destroyed" the Fillet area IT DID in fact damage your crankshaft.
Lance
The LS OEM crankshaft has a "rolled" Fillet AREA that ADDS much strength to the crankshaft.
I have seen cracks in a crankshaft, often in the ROD fillet area.
THUS if a Machine Shop "destroyed" the Fillet area IT DID in fact damage your crankshaft.
Lance
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Good question! I'm wondering if we're missing something here like the crank was damaged and needed to be machined that much in order to clean everything up? If I handed a machine shop my crank knowing that all it needed was a polishing and was told they took material out I'd be pissed. But I would have measured the journals with a micrometer to see if they are within spec. so I would know prior to the machine shop getting it if there was a problem.
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Hi Cook, I agree with you, the steel is stronger/thicker.
AGAIN, the increase in thickness is SIX hairs pulled from your head.
That distance (.020") is not a large change in shell thickness.
The Ford 351-W had a 3" Main with Oil Pressure issues due to bearing area.
I often fit a 351-C main 2.75" crankshaft to cure the pressure problem.
My Lola F-5000 had a SBC with "small" journal Main/Rod sizes
Clevite manufactures THICK main bearings for this COMMON conversion !
The OP stated "balanced" crankshaft, OK what was the BW ?
Lance
AGAIN, the increase in thickness is SIX hairs pulled from your head.
That distance (.020") is not a large change in shell thickness.
The Ford 351-W had a 3" Main with Oil Pressure issues due to bearing area.
I often fit a 351-C main 2.75" crankshaft to cure the pressure problem.
My Lola F-5000 had a SBC with "small" journal Main/Rod sizes
Clevite manufactures THICK main bearings for this COMMON conversion !
The OP stated "balanced" crankshaft, OK what was the BW ?
Lance
#17
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One crankshaft manufacturer tested some shafts that were ground down to .010˝, .020˝, .030” or even .040” undersize and found that there was less than a 4% reduction in the fatigue life of the undersize shafts. Most crankshafts are engineered to be about four times stronger than required, based on mathematical stress and load calculations, so a 4% reduction in fatigue life is virtually meaningless. http://www.enginebuildermag.com/2017...030-field-exp/
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Hi WS6, yes a VERY GOOD READ.
The simple fact of a regrind crankshaft BELIEVED to be weak be some AND the same belief that it is FINE to REPLACE my 60-2 (GM58x) TW with the LOW RES 24ex AND the cost of the DELAY BOX ($350.00) is a FINE METHOD ?
The "twist" difference (a higher amount of crankshaft twist) is much greater with the LOW RES 24ex compared to the 58x Target Wheel.
How Sad.
Lance
The simple fact of a regrind crankshaft BELIEVED to be weak be some AND the same belief that it is FINE to REPLACE my 60-2 (GM58x) TW with the LOW RES 24ex AND the cost of the DELAY BOX ($350.00) is a FINE METHOD ?
The "twist" difference (a higher amount of crankshaft twist) is much greater with the LOW RES 24ex compared to the 58x Target Wheel.
How Sad.
Lance
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It is not the overall strength of the crank. They are surface hardened, they have taken all the hardness out of where they have ground. I would not take that crank.
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Hi ALL, the GM OEM 6.0 crankshaft is made out of Cast Iron, by nature it is hard.
The 4.00" forged crankshaft, I ones I have made for my use ARE Forged Steel AND Require a Heat Treat to increase surface hardness.
Lance
The 4.00" forged crankshaft, I ones I have made for my use ARE Forged Steel AND Require a Heat Treat to increase surface hardness.
Lance