A/C Orifice Tube
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The orifice tube goes in the liquid line at the location in the pic.
Last edited by 9000th01ss; Mar 18, 2009 at 12:17 AM.
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As much of a pain in the *** it might be, I'd put the LS1 type evaporator in it.
I've done AC work for 16 years, started HVAC school in 1990. I've had access to the most modern aluminum/aluminum welding materials from hot welding to cold epoxies. To this day there is no effective permanent weld available for aluminum AC lines. If there was we'd be doing $120 repairs instead of $1800 replacements.
I have done my own custom automotive AC work as well.
The problem you have is adapting metric to SAE lines. Starting in the 1994 build date the refrigerant was switched to 134a and at the same time all the fittings were switched to metric.
I have taken hard aluminum lines and had rubber sections spliced into them so it would end up with an SAE fitting on one side and a metric on the other (crimped fittings, just like factory). I have also joined two aluminum lines with a flare union (NOT a crimp union) and is still working today, it's ugly but it's well hidden. I didn't even think it would work but it's going on six years now.
As much of a pain in the *** it might be, I'd put the LS1 type evaporator in it.
I've done AC work for 16 years, started HVAC school in 1990. I've had access to the most modern aluminum/aluminum welding materials from hot welding to cold epoxies. To this day there is no effective permanent weld available for aluminum AC lines. If there was we'd be doing $120 repairs instead of $1800 replacements.
I have done my own custom automotive AC work as well.
The problem you have is adapting metric to SAE lines. Starting in the 1994 build date the refrigerant was switched to 134a and at the same time all the fittings were switched to metric.
I have taken hard aluminum lines and had rubber sections spliced into them so it would end up with an SAE fitting on one side and a metric on the other (crimped fittings, just like factory). I have also joined two aluminum lines with a flare union (NOT a crimp union) and is still working today, it's ugly but it's well hidden. I didn't even think it would work but it's going on six years now.


