my rear differential is leaking...
If the cover, then a half hour job. Just like pentavolvo said, get the RTV gasket maker and use that instead of a gasket. Creates a much better seal than paper. Trending Topics
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Parts & tools
2 Jack stands
1 jack
13 mm socket (I think the bolts are 13 or 14...)
3/8 drive ratchet wrench and 3/8 torque wrench
2 quarts gear fluid 80w90 or 70w90 for synthetic, I've noticed no difference in noise or performance, only if yours makes some noise like rusty nails, GM has a differential additive which can fix that
A hose or pump of sorts to get the fluid in
The cover can easily be serviced by you. 2 Jack stands and a jack. Any new 10 bolt gasket from autozone, napa or dealer. Lift by differential pumpkin, place jack stands at frame before the lower control arms, lower the jack to give access to the rear differential cover.
To change fluid, have a pan ready to catch the fluid, prepare for a nasty smell and start loosening and removing all the bolts. Leave 1 or 2 on the top partially threaded and pry the cover with a screwdriver. Let fluid spill into pan. Go for a bit of a walk, catch breath, you will get used to the smell...sorta.
Once most of it is drained, get the cover out. Hopefully the gasket removes fine and you won't have to do any serious scraping of gasket material. If you want to, use some clean rags and scoop out the remnants of the fluid from the lower differential area.
Clean the mating surfaces and prep the gasket. A little bit of gear fluid on both sides of the gasket will help seal well. Place gasket in between and bolt up the cover to 22 ft/lb of torque using a crisscross pattern.
On the passenger side of the differential pumpkin is a plug for a 3/8 drive. Open it and use your jury rig pump to fill. The goal is fill till spill. Simply keep pumping until it doesn't hold anymore then re-cap it.
If it's the pinion seal that's leaking, it's a bit more involved. You need a new pinion seal and crush washer or crush bearing. Note if you've done this before or know someone extremely familiar with these rears, you can get away with simply changing the pinion seal. I did that on both my 88 and 98. New mechanics of today usually mess up the old one when trying to keep the old crush bearing.
huge rip off
if the leak is coming from the cover, which does happen, mine is leaking now cause I did a shitting job(needs to be redone soon)
follow the instructions above, there were a few
its easy, only slightly messy





