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opening manifold from 78 to 90mm???

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Old Oct 23, 2008 | 10:27 AM
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Question opening manifold from 78 to 90mm???

i have a weiand/lpe manifold its ported by TEA, is it a problem of any kind if i were to have the t/b bore opened to 90mm?

can this be done? if not what size 85 mm?

Last edited by SS99LS1; Oct 23, 2008 at 12:59 PM.
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Old Oct 23, 2008 | 11:07 AM
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From 78mm to 90mm?? Wow, thats a serious bore job!! I would say if you could do it without weakening the neck material to a dangerous point, then go for it. We are talking about porting the manifold, not the tb correct?
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Old Oct 23, 2008 | 11:49 AM
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yes the manifold, i put my 90 up to it and it seems like it would work, trace the inside with a marker and it has a little less than 1/4" on one side no less than 1/8 on the other, could definitely get it to with in a couple "mm" of 90. . . . im just curious if anyone has done this aswell??????

Last edited by SS99LS1; Oct 23, 2008 at 01:00 PM.
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Old Oct 23, 2008 | 02:54 PM
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would'nt you have to grind away where the seal is in the opening of the intake?, meaning you would no longer have the seal there?
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Old Oct 23, 2008 | 05:17 PM
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its an aluminum intake it uses a flat gasket no o-ring

Originally Posted by Bad Blue WS6
would'nt you have to grind away where the seal is in the opening of the intake?, meaning you would no longer have the seal there?
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Old Oct 23, 2008 | 07:14 PM
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Keep in mind that the 90mm TB's use a different bolt pattern.
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Old Oct 23, 2008 | 10:53 PM
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i know they have a different bolt pattern all i need to do is make the holes a tiny bit oblong, egg shaped and the it should work. . . im gonna start in the morning on this if it works ill post some pics when/if i finish. . .
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Old Oct 24, 2008 | 01:10 AM
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Good luck, hope everything works out for you.
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Old Oct 24, 2008 | 03:13 AM
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Wait a minute, I thought the 90mm TB's were 4 bolt patterns, 78-85mm are three bolt.
Is there a 90mm with only 3 bolts?
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Old Oct 24, 2008 | 09:13 AM
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yes my blue maxx i got from vengeance has both designs 3 and 4 bolt
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Old Oct 24, 2008 | 11:14 AM
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Do you also do you own dentistry?
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Old Oct 24, 2008 | 11:36 AM
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Originally Posted by ls1290
Do you also do you own dentistry?
I don't even do that, I am a dentist!
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Old Oct 24, 2008 | 12:51 PM
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Originally Posted by ls1290
Do you also do you own dentistry?

haha no!!! my dentist does love me though, i gave him alot of money
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Old Oct 24, 2008 | 01:12 PM
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its an aluminum intake it uses a flat gasket no o-ring
thanx
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Old Oct 24, 2008 | 06:21 PM
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i just finished mine. it is a ton of work. lots of welding! if i could figure out how to put a pic on here i would show you the finished product. maybe i can email it to someone and they can post it.
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Old Oct 24, 2008 | 06:45 PM
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I just started it today and I don't think it will need any welding, it seems to be going along pretty good. I didn't get any before pics but ill get some during and after. the neck seems to have enough material to retain its strength, there is extra material around the t/b port which makes the opening smaller , so I think it should be fine. . . if not im buying a new intake
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Old Oct 24, 2008 | 06:50 PM
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Originally Posted by SS99LS1
I just started it today and I don't think it will need any welding, it seems to be going along pretty good. I didn't get any before pics but ill get some during and after. the neck seems to have enough material to retain its strength, there is extra material around the t/b port which makes the opening smaller , so I think it should be fine. . . if not im buying a new intake
if you try it without adding material to the opening well there just isn't enough material there. also what are you gooing to do about the bolt pattern. the two bottom holes are not is the right location to mate to a 90 or 92mm throttlebody.
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Old Oct 24, 2008 | 07:21 PM
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the bottom holes wil be filled in then ill tap new holes, but the aren't off by much at all . . . the pass side of the intake has more material then the driver I don't remember exactly but I think .3 and .2 on each side , if the 90 won't work ill just go with an 85 t/b
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Old Oct 24, 2008 | 07:28 PM
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good luck with your project. i did all that to mine now i'm going in a different direction so now mine will be for sale. you interested?
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Old Oct 25, 2008 | 05:42 AM
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be sure to give us pix!!
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