Alternator after alternator, any builders here ???
http://www.alternatorparts.com/ad_al...order_page.htm
My car is eating alternators like there is not friggin tomorrow, the last one went out yesterday, lasted two and a half weeks... This is I believe alternator number 7 or 8 since late 2008.
I have a system, but only one 200 watt amp, nothing major, the tune is set to where the fans run at operating temp at low speed.
It runs a constant 22 amp out of the alternator when the car is running at idle with fans on at low speed. With the a/c on high and lights on it runs at 55 or so amps at idle. The stereo system max amp draw is around 30-35 amps but that is in surges and only at max volume and hard hitting songs.. It has spiked to 40 but not normally. So with everything running a/c on high headlights foglights and stereo all the way up it was at 80 amps out of the alternator. And this is on a 105 amp alt
All the replacement alternators except the last one struggled at idle with the headlights on and especially with headlights and a/c on, above idle was ok.
The last alternator handled the system, a/c, headlights well just didn't last long.
I do NOT have underdrive pulley etc, idle is 700 RPM and alternators have came from 4 different places so im stumped.
My only conclusion is that replacement alternators for these cars just plain suck.
My buddy said my 6700 RPM revlimit is most likely what is knocking out the alternator, he said he fried a bunch of them when revving to 7500, said he put a larger pulley on the alternator to slow it down and didnt have any more problems..
Anyone else have frequent or repeat alternator failures?? Anyone notice RPM related failures??
( does this belong in general maintenance? figured I would get better responses here )
Last edited by 00pooterSS; Apr 13, 2010 at 09:59 AM.
I have a system, but only one 200 watt amp, nothing major, the tune is set to where the fans run at operating temp at low speed.
It runs roughly a constant 40 amp out of the alternator when the car is running at idle with fans on. The system max amp draw is around 30-35 amps but that is in surges and only at max volume and hard hitting songs.. It has spiked to 40 but not normally.
All the replacement alternators except the last one struggled at idle with the headlights on and especially with headlights and a/c on, above idle was ok.
The last alternator handled the system, a/c, headlights well just didn't last long.
I do NOT have underdrive pulley etc, idle is 700 RPM and alternators have came from 4 different places so im stumped.
My only conclusion is that replacement alternators for these cars just plain suck.
My buddy said my 6700 RPM revlimit is most likely what is knocking out the alternator, he said he fried a bunch of them when revving to 7500, said he put a larger pulley on the alternator to slow it down and didnt have any more problems..
( does this belong in general maintenance? figured I would get better responses here )
Your best solution is a quality one, HO or standard, rebuilt locally. I'd do a HO unit with a bigger pulley to slow it down. That way, you get good current at your lower alternator RPMs.
Good luck!
Your best solution is a quality one, HO or standard, rebuilt locally. I'd do a HO unit with a bigger pulley to slow it down. That way, you get good current at your lower alternator RPMs.
Good luck!
Thanks guys, I would say it semi regularly touches 6500+ jmil... It popped at the track yesterday and everyonce in a while it gets a lil romp here and there. I have used autozone, oreilly, a private distributor that offers a different brand and NAPA so far. I was thinking of using OEM but I would really be pissed if I burnt up a 400 dollar one that I know would be hell to warranty. Besides they are cheaper to order online OEM and that would be hell sending it off etc.. So I buy them at the parts house so I can just take it and swap it.
Ok so now I guess I need to find an alternator man.. I work in Dallas and live just east of Dallas in Rowlett, its between Garland and Rockwall, any suggestions?
OH and the P/S pump WAS leaking thats what happened to the original alt, its dry as can be now.. The alternators dont even have a chance to get dirt on them before im taking them back much less any fluid, but I have resealed the engine and P/S on my car so there aren't any leaks anyway.
Yesterday it was just fine and I actually took the system out, drove to the track, and the radio was left off and it took a crap during a pass at the track, I came up the return lane and it was at 12 volts.
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I talked to a couple more people today and they say that RPM's are not killing the alternator, one of the guys knows more about F body building and turning high RPM's than just about anyone... So again I am stumped.
I did put on another alternator tonight. At idle with the fans on low the alternator is only putting out 22 amps and 21 of those were going to the fuse box which means the battery is only drawing 1 amp. I have seen funky batterys draw alot of amperage and cause repeat alternator failure but I dont have any of the issues I have seen cause repeat failures and I have been a tech for 12 years.. 20 amps is nothing for the alternator to handle. With everything on high: a/c, fan blower, headlights, system as loud as it can go.. it draws 80 amps, so its getting up there but thats at idle and the alternator is a 105 amp..
I really think its just that I am not getting a quality alternator but after talking to a guy that knows his **** he had 1 other F body do the same thing to OE alternators and aftermarket ones and the owner ended up parting out the car and never found a cure, the owner of the car had replaced all wiring etc..
I have checked all my wiring and replaced the wiring pigtail for the exciter wire that energizes the alternator.
If RPM's are not killing the alternator then its just that they are crap. I was mostly starting this to see if anyone has had failures due to RPM, which a buddy of mine had multiple failures until he put a underdrive alternator pulley on and was revving to 7500 and said ever since the underdrive alternator pulley he has not had an issue
Anyone else have repeat failures?
Yesterday it was just fine and I actually took the system out, drove to the track, and the radio was left off and it took a crap during a pass at the track, I came up the return lane and it was at 12 volts.
Yes it fits, but you will not be able to use the rear 3rd bolt & rear bracket.
also no different belt is needed. I am already going to send it back for repairs and upgrade to 200amp brigde rectifier plus a better stator for lower rpm's after 1 weeks of use.
Pros- it fixed the interior lights flickering while driving at night.
Highways speeds it sets at 14 volts all day long.
Cons- As soon as the vehicle gets hot at idle rpm, the voltage falls on its face A/C off, it seems I already lost 1 of the 3 "legs"

it should not fall to 11.80 volts ever, whatever the case its under warranty.
Hope you have better luck than me, I would recommend the 200 amp alt... plus a larger alt... current wire.
I considered doing that.
If I do do the alt I will definately update this thread
but if a truck one will work ill use that because ive used just the 2 bolts up front on my last motor without any issues









